So you are ignoring this? I don't mind if you say you checked and this is not the problem, but to ignore it is just rude.
My apologies to jlow. I've followed his posts regularly and respect them a lot but some how missed responding to him. That is embarrassing.
The good news is there has been a number of good responses and that I have several good lines to approach further investigating this problem. Also want to be sure to make the point that while I've learned a lot and targeted a couple specific new points that I came across this weekend that my search is certainly not over and I have looked in to and do plan to pursue a great # of these suggestions and report back on their results.
This problem emerged on the first action from rounds 1650 to 2450. It was not a problem however for up to 5x firings using the same annealing process. My suspicion was there was some carbon build up that came in to play and I replaced the action.
On the second action (also more freebore for 200's) when I checked my base to shoulder with a stripped bolt actually liked about .001" more length. I do suspect from the feedback received here that this is also a tighter chamber diameter. Note that vertical has never been a problem with either barrel though. Of course that could just be being masked by my poor wind reading and body positioning that troubles my horizontal consistency.
To jlow's question on how I anneal. I use an Annealeez after every firing. When I set it up I spent plenty of time with old brass in a dark room. I learned to warm up the motor for several minutes for consistency and started with a stop watch at 4 seconds one piece at a time. One of the keys I looked for was that maroon color which I got at about the 6-7 second count. A visual comparison of that brass to new Lapua shows identical coloring - for what that's worth.
Over-annealing is a possibility because this problem has been consistent over two actions and my annealing process has been consistent. While I would guess the problem isn't annealing I had replied to other posts on this topic that since I have 200 new Lapua Palma's that I do intend to split the first box in to two groups of 50 and anneal one and not the other. I need to get through the first firings though I intend to do all that via load development for the new Berger 200.20X's I have.
To jlow's advice about too vigorous of media cleaning. "The tip of the cases mouth will peen, rollover which means it will be much thicker." Another possibility. In my process I rotary tumble (Frankford Arsenal) in stainless media twice - first after firing and de-priming (for 2-2.5 hours pending # of rounds ranging from 50-100) - with 8 lbs of media. The second cleaning after seating, trimming and debur/chamfer) from 45-90 minutes. [I hate cleaning primer pockets!]
On a separate response I did mention having gone back and chamfered and deburred a few of the offending 2X and was not able to chambered a seated round. So this evening I ran my finger nail over about 10 of the sized 2X brass looking "
to figure if you are getting peening, run your finger nail along the case neck from the shoulder to the neck opening, a good neck will allow your nail to get to the end and drop off. A peened neck will catch your nail just before it gets to the end..."
Yes I did catch a tiny bit of a lip on the mouth of the brass on a part of the circumference - as little as a tenth to as much as nearly half. Checked a few of the hundreds of other "pre-maturing retired" Lapua Palma brass and saw the same thing. This was a very expensive lesson to learn.
jlow: Time to back off the amount of time on the rotary tumbler. Any recommendation on how much time to tumble with stainless? I am going to re-run my annealing setup and definitely back off some of the time - maybe 4.5-5.0 seconds?
Thanks to everyone for your responses. More good news - I learned a bunch more today!