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Any thoughts? Thanks.
Yes, since you asked, I do have some thoughts. You're on the right track using a scoring program to measure your targets. You can't make good decisions if you measure group size with a coin or carpenters tape, so congratulations on doing a good job measuring.
Unfortunately, you're trying to find meaningful answers from a pile of data which is so "noisy" (as they say) that it's hiding what you're looking for.
For example, I'm certainly no hot-shot and I'm older than dirt, but when I conduct a charge weight test at 100 yards with ammunition loaded at 5 or 6 slightly different charge weights, I expect to see ALL the 5-shot groups better than .700 MOA (or about .733" at 100 yards) and the good ones down around .300 MOA or better. The ATC numbers should be below .200 generally speaking and most closer to .100.
If you shoot 3 shot groups, these numbers should be even tighter. Unfortunately, your groups are so large that you will have difficulty deciding which seating depth or charge weight is the best.
In other words, you are searching for relatively small differences between the group size of a good load (or good seating depth) and a bad load, lets say a tenth of an inch or two for arguments sake. But if your test groups vary by more than an inch, you'll never be able to pick the fly s**t out of the pepper.
In my opinion, you're experiencing too much inconsistency for your test results to return any meaningful data. Unfortunately, there a plenty of potential reasons for this. Take a look at every aspect of your reloading technique, your equipment, and your shooting technique. Don't be afraid to ask for help at your local range. It could be something as simple as how you place your finger on the trigger.
And don't slack off on reloading. For instance, when I test seating depth, I weigh my powder to closer tolerances than when I load my competition rounds just so I can be SURE I'm not contaminating the results by introducing another variable.
I'd also recommend shooting 5 shot groups. The data you'll gather will be more meaningful.
Do what it takes to improve your consistency, which is more important than actually shooting small groups. Once you can shoot five or six 5-shot groups with good consistency using identical ammo, (even if the group sizes aren't real small), then you have a basis for testing variations in charge weight and/or seating depth.
Said another way, there is a valid reason NFL officials use a chain on their 10 yard down measuring sticks, rather than a bungee cord.