over_thetop
Banned
the only thing you aren't monitoring is your case headspace... that will effect the OAL and you only mentioned the brass was fired once, who's to say where the shoulder is in relation to the bullet seating. I believe that's where you went wrong.I suspect you don't need to over think it for the creedmoor. Maybe I just got lucky or maybe its the Bartlein barrel. I load 6 creed but I bet the same principle applies to 6.5. H4350, berger hybrid, smk, or eldm, back it up .010 to .020 off jam, send it. I also use once fired Hornady brass with good results. About a billion people have already done the load development for 6.5 creed, just copy them and you will be in the ball park.
I have done the full load development with 3 to 5 shot groups for powder and seating depth when I started loading. Now I am trying larger samples and bigger changes per Hornady. So far, their observations have been true for me. Many times in the past I thought I was on to something with a certain charge or seating depth. I would then load up 10 or more to confirm and it would all fall apart. Now shooting 25 shot samples with larger changes I find for example .5 gr in a 223 makes very little difference.









