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Adjusting neck tension when using mandrels

no, you'd use the custom size bushing only to size down to whatever internal dia. you want
done.
... no expanding after.... since you are already at final dimension
---Also another reason for neck turning, so when you size the neck down the ID stays concentric
I think there are 2 different theories.

1 you just use a bushing to set neck tension. Done....well unless you then need to neck turn to get uniform bullet tension

2 you use a neck bushing then expand with a mandrel. Bullet tension is uniform. Any irregularities are pushed to outside.

This thread is questioning those that are or have used number 2.

I borrowed 262, 263 and 264 wilson bushings today to load for a seating depth test. I did not get more neck tension by using a smaller bushing prior to expander.
 
Mandel is an option but not a necessity, spring back imo is a non factor, turned necks or no turn neck, many LR guys just measure the neck OD of a loaded round and subtract .002 -.005 and order those four bushing and test each one side by side and let the target show you the path forward.
Personally I like a tapered Wilson bushing.

Jim
Thanks.

So which way do you insert bushing? Numbers down?
 
Numbers up’
Begging to differ slightly from others, I find through testing that once I’ve identified the right bushing for my application a minor amount of case neck variance won’t show up on the target. In other words ~ I can’t shoot the difference inside a thousandth ~5/10000
Also when I’ve found the most sensitivity is trying to run light neck tension, .0015 of .002 is very light and doesn’t lend it self to jamming bullets well and maintaining depth after bolt is closed.
As far as only sizing half the neck, I haven’t noticed any ill effect for that.
Testing is the key.
Jim
 
I'm using lapua brass and I forget the reamer specs, but it's not a tight neck. I'm not really interested in neck turning. At least not in this stage of my life.
The idea behind the mandrel is to make the brass concentric for bullet seating. Any irregularities go to the outside. By turning necks, you have a concentric neck wall thickness to do anything you want to, with any bushing or mandrel combination you can come up with. Imo, you are leaving a lot on the table by not turning the necks concentric before you do all the experimenting. Just my take on it. Good shooting to you.
Paul
 
Mandel is an option but not a necessity, spring back imo is a non factor, turned necks or no turn neck, many LR guys just measure the neck OD of a loaded round and subtract .002 -.005 and order those four bushing and test each one side by side and let the target show you the path forward.
Personally I like a tapered Wilson bushing.

Jim
Same as the SR competitors, Jim. ;) -Al
 
The idea behind the mandrel is to make the brass concentric for bullet seating. Any irregularities go to the outside. By turning necks, you have a concentric neck wall thickness to do anything you want to, with any bushing or mandrel combination you can come up with. Imo, you are leaving a lot on the table by not turning the necks concentric before you do all the experimenting. Just my take on it. Good shooting to you.
Paul
Absolutely correct, Paul. :)

If necks are so eccentric that using a mandrel is needed to address bullet concentricty, the necks need to be touched up by a light turning. Often, just enough to remove the eccentric...around 75% of the outside neck...is all that's needed to be done.

Good shootin' :) -Al
 
So I'm relatively inexperienced reloader. Early on using redding bushing sizes, I got tapered necks. Ran across the sinclair expanding mandrel and have been using it for 5 ish years.

Now I just got into 600-1k yard bench shooting and bought a 6mm dasher from a guy retiring from shooting. So I thought I would test neck tension adjustments, but no one seems to make any mandrels less than .240. Depending on brass, I'm getting. 015-.025 neck tension.

Cortina's company responded to my email saying to adjust bushing size. To it seems like I should adjust mandrel size. I do use amp annealer each firing. I ordered more smaller sizes of bushings but they haven't arrived yet.

Was just curious what others who use expander mandrels do to adjust neck tension?
21st century will make mandrels down to 238 or so. I bushing down to about 237-238 then mandrel up with 240-242 to get whatever seating pressure that works best , using Wilson seater, K&M arbor press and guage.
 
I borrowed 262, 263 and 264 wilson bushings today to load for a seating depth test. I did not get more neck tension by using a smaller bushing prior to expander.
I would not think you would get more neck tension either
I ran an experiment last night to proof my theory on this
Posted here:
 
I would not think you would get more neck tension either
I ran an experiment last night to proof my theory on this
Posted here:

I read your post which you linked to, you've done your homework :).

I'll throw in another angle which crossed my mind. Measuring the I.D. of necks compressed by different diameter bushings, after seating and bullet pulling, as a proxy for neck tension tells one story. The other story, possibly, is we don't know how much effort it took to pull the bullets. Is it possible for the pulled necks to revert to the same I.D. even if they exert different radial forces on the bullet, i.e. have different neck tensions? I think it's possible depending on where the necks are on the elasticity curve.

None of it probably matters on the target, just fun stuff to ruminate. I made a bullet pulling force gage a ways back, I'll dust it off and see if there's any low hanging fruit.
 
I do most of my brass prep per #2. Mostly hunting, prairie dog loading. Both gas and bolt guns. Mandrels I use (regardless of caliber/cartridge) are 0.002- 0.003 under bullet dia. I use bushings that size the brass down so the mandrel expands the neck 0.002-0.003. Does not seem to work the brass hard and is enough to ensure neck is round(gas guns are hard on necks). My 20p(gas gun) does require a slight crimp, even with mandrel more than 0.002 under bullet diameter, or the bullet coal shortens a few thou after loading of the mag a couple times in cold weather.
 
So I'm relatively inexperienced reloader. Early on using redding bushing sizes, I got tapered necks. Ran across the sinclair expanding mandrel and have been using it for 5 ish years.

Now I just got into 600-1k yard bench shooting and bought a 6mm dasher from a guy retiring from shooting. So I thought I would test neck tension adjustments, but no one seems to make any mandrels less than .240. Depending on brass, I'm getting. 015-.025 neck tension.

Cortina's company responded to my email saying to adjust bushing size. To it seems like I should adjust mandrel size. I do use amp annealer each firing. I ordered more smaller sizes of bushings but they haven't arrived yet.

Was just curious what others who use expander mandrels do to adjust neck tension?
I would buy a pin gauge and make my own.
 
I read your post which you linked to, you've done your homework :).

I'll throw in another angle which crossed my mind. Measuring the I.D. of necks compressed by different diameter bushings, after seating and bullet pulling, as a proxy for neck tension tells one story. The other story, possibly, is we don't know how much effort it took to pull the bullets. Is it possible for the pulled necks to revert to the same I.D. even if they exert different radial forces on the bullet, i.e. have different neck tensions? I think it's possible depending on where the necks are on the elasticity curve.

None of it probably matters on the target, just fun stuff to ruminate. I made a bullet pulling force gage a ways back, I'll dust it off and see if there's any low hanging fruit.
What I am suggesting is there is no further radial forces by neck sizing down further
After being stretched out the same amount
---Unless the brass is thicker
To quote WIld Bill IV who explained further after my post
"Cartridge brass can be compressed 0.0005" and will recoil back that 0.0005" without being reformed or reshaped!!! Upon reshaping (reforming) the brass, the grains and boundaries of the grains under high stresses and strains!! "
Quote from post 100

The reforming --- changes the grains and boundaries to reform a new shape
it no longer will retain it's old shape
The new shape is your bullet diameter

----------------------------------------------------
I'd be interested to see your findings with your pulling force gauge
necks with .009"-.012" neck thickness
then with necks thicker than .012"
---------------------------------------------
I'd be willing to suggest that once at .015 such as winmag brass, things change and there would be more spring back with smaller neck sized brass
---------------------------------------------
if you have any coated bullets, I'd try those too
 
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What I used the pull gage for at the time was to accurately determine peak force needed to pull a bullet in order to compare that to the peak force required to seat the bullet; pulling force was about 2/3 the seating seating force. Knowing the cross-sectional area of the bullet, it was easy enough to calculate the pressure require inside the case to pop the bullet out. When compared to the maximum pressure for 6.5 Creedmoor, 63000-ish psi, it was negligible and not readily identifiable on a QuickLoad pressure graph where projectile travel is shown on the X-axis. IIRC, it would take about 550 psi to pop a bullet from the cartridge.

This led me to believe that while there are many good reasons to have neck tension, such as ensuring cartridges stay intact bouncing around in a box, or getting banged around in a magazine etc., and keeping the bullet pointed coaxially to the throat and rifling, I have my doubts that it has much effect on building the pressure curve.

Screenshot 2025-03-29 164031.png
 
This led me to believe that while there are many good reasons to have neck tension, such as ensuring cartridges stay intact bouncing around in a box, or getting banged around in a magazine etc., and keeping the bullet pointed coaxially to the throat and rifling, I have my doubts that it has much effect on building the pressure curve.

View attachment 1647266
Precisely, and my thoughts as well.
I just posted in another thread...it's more of a placebo effect
Thank you for your insight
 
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