Thank you for all the responses guys, I appreciate your input. So the force required to seat the projectile is much more evident with the arbor press. Got it. But does that “feeling” or sensitivity translate into better groups in the end? Do you sort them according to “light, medium and heavy” feeling resistance?
I get that an arbor press has a nice feel, but you can set the die in your press in a way that de-leverages the system. This works for both seating bullets as well as primers.
If you think about how the press force levels increase toward the end of the stroke, you can set the die low so the ram bottoms out against your seating die early in the stroke. This can drastically improve your sense of feel.
If you really want to create consistent seating force, measuring it when seating the bullet is already too late. The problem is created earlier in your loading process specifically concerning the quality of the inside neck chamfer and secondarily the inside diameter of the neck.
For chamfering the inside of the necks I have found nothing better than a 1/4 shank cone shaped carbide burr. I like the angle and the impeccable quality of the cut without rolling the edge.
As for the inside neck diameter, nobody talks about this... You can anneal if you want but don't ever assume annealing creates consistency. There will always be a certain amount of case to case hardness variation... Admitting to this is the first step toward the cure...
If you neck turn and run a tight neck chamber, you will have far greater control over someone whos necks are well cleared and does not neck turn.
Ok, here's my point... You need to listen to that little voice coming from every case you size. It will try to tell you how it needs to be sized if you listen closely enough.... No I'm not nuts... Let me explain...
Let's exaggerate the point for clarity... Consider two cases, one that has been annealed and one that has been fired several times but never annealed. Other than this difference, these cases are identical.... Each case will require a different neck sizing bushing because the different hardness levels will have different spring back. The annealed case will establish suitable neck tension with a larger bushing because it will have less spring back.
Ok sure you probably already know that... But what about case to case hardness variation within your lot of 100 cases? Annealed or not, there is still variation...
Suppose your fired 308 case has a neck diameter of 0.344, but with a 0.012 wall thickness the loaded round is .308+.012+.012=.332". We might just grab a .330 bushing and size away right? If you do, you are not listening. You need to let the case talk to you.
Start with a .333 bushing instead, and see if any of the cases will hold a bullet... You might find a few... Put them aside, after all the cases have gone through the .333, change to a .332 bushing.
Size any cases that would hold a bullet with the .332 bushing and they are ready to load.
Now size the rest and do the same... separate any cases that will hold a bullet with the .332 bushing.
Repeat this process until every piece of brass has been sized to one bushing smaller than what was required for it to hold a bullet.
This process effectively sorts brass according to neck thickness and neck hardness variations.
Yes it requires patience, but it is more precise than taking a short cut and running them through the 0.330 and an expander mandrel... If you like using an expander mandrel you can still do that after the above.
I guarantee this process will result in more consistent neck tension because each case told you what it needed, and you listened. If you use this process there will be no need to sort by seating pressure, because they were each sized the same amount, but you can if you just like doing it.