How could I make up for that lack of headspace?
Head space? Where? When I have a chamber that lacks head space I increase the length of the chamber from the shoulder of the chamber to the bolt face. When I have a case that is too short from the shoulder of the case to the case head for the most part I am out of luck because manufacturers of components do not make cases for reloaders that know what they are doing. For me it is easier to go to a firing ranges and purchase cases that have been fired in trashy old long chambers. I am the fan of off setting the length of the chamber with the length of the case from the shoulder to the case head. My cases do not have head space.
I received a phone call from a local firing range; the person on the phone ask me if I knew what was wrong with R-P ammo. I asked him if he had a box of R-P ammo, I told him the phone number was on the box; call them. And I thought that was it.
Later that afternoon he shows up with a box of 20 R-P 30/06 ammo, in the box there were 5 failed to fire and 15 that did fire, like you I measured all of the rounds and cases and then compared. He said the 30/06 ammo was fired from a new Ruger, he claimed the 5 that failed to fire were passed around to ever shooter at the range with 30/06 rifles. The fail to fire rounds were hit at least 5 times; AND! All of that pounding and hammering did not shorten the case.
After all of the measuring I pulled the bullets, dumped the powder and removed the primers; I was impressed, when weighting there was not one grain difference in the weight of the powder, bullets, cases and primers. I then reinstalled the primers and chambered the cases with no powder, no bullets one at a time into one of my M1917s and then pulled the trigger. It was noisy but every one of the primers fired. When I ejected the cases the primers did not protrude and the strike from my killer firing pin did not shorten the case between the case shoulder and case head.
When measuring cases I used a home made chamber gage, a Wilson case gage and a new barrel, I also used an 03 with a feeler gage.
Basically it was all for nothing because the man that brought me the ammo did not get the phone number of the shooter that purchased two boxes of R-P ammo with a new Ruger AND he did not bring the box the ammo came in.
F. Guffey