LVLAaron
Gold $$ Contributor
I use a (similar, but 120v) Shurflo pump. 3.3 gpm, 45 psi
Santoprene valves also as needed for resistance to oils/solvents.
The thought of 100-150 psi scared the shiznit out of me, where the end of the supply to the muzzle isn't hard-plumbed. I know some actually D&T the muzzle end for NPT fittings- and that's a safer bet IMO when using high pressure pumps.
The trade-off comes with volume, esp when using sulfur cutting oil and not synthetic coolant/lube due to it's much greater viscosity. A high-pressure system will be more able to clear the chips without needing to shut down the spindle and back out the reamer, esp if the reamers are cut with flushing grooves. With the lower pressure system, I still need to shut down frequently, back out the reamer to let the flush clear the chips, but it's only a few seconds and it's a trade-off I'm fine with.
Plumbed with bypass hoses/valves it's easier to regulate the flow nice and steady rather than having it pulsing on/off with the pressure switch on the pump. Modified Grizzly coolant sump (the pump just serves still as a withdrawal tube for the oil to the Shurflo pump).
You'll find that high flow volume is nice- until you try to get all that volume gravity fed back to the sump. Again, the viscosity of cutting oil isn't a friend here- my 3/4" return gets the job done, but barely. If I crank the flow up a bit more than I need it overflows the catch pan. 1" return line would be better, but 1" hose is tougher to wrangle around/not user friendly for a system that gets removed when the flush system is not in use.
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Nice. I don't like the idea of 150 PSI either. I like a clean shop
