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Starline 556 case head separation

It’s the brass. I know of 10’s of thousands of pieces that Starline has replaced.
I actually hope this is it, cuz I feel like im crazy lol. I will toss the fire formed cases and get lapua for the AI. I'll just shoot book loads in sammi chambers with the other 1,250 pieces, ughhh lol.
 
OK, so that still leaves the chamber diameter question.

Make no mistake, if Starline is to blame, I want to know. But it's important to be accurate.

Perhaps you have a sizing die that's off and you'll be right back here soon with a different brand of brass.

I don't think i can accurately get either of those measurements.
 
Starline replaced 4K pieces of 556 brass a couple years ago.
They sent me an email telling me to not use the brass with a certain lot number. They said it was a bad batch of brass. The cases would split longitudinally on the first firing.
They didn't want the brass back that I had.
 
I found the longest pieces and made sure not to move the shoulder on every firing. Which as usual, caused the shortest ones to grow slightly. I think my firing pin needs bushed. My other tikka 223 factory barrel craters just like that when there are no other pressure signs. I posted on here about it and everyone said excessive firing pin clearance.
That is not much of a crater. I remove the ejectors before setting head space and while fireforming.
 
Huh. I live in Missouri. Not far from Sedalia. I might just take an information trip.

Not sure how they could stay in business replacing '10's of thousands of pieces'.
Understand what you're thinking. But, I think they sell millions of pieces. I think 10K would be a drop in the bucket.
 
Starline responded.

I’ve talked to a couple of guys running 223 AI that have had similar issues. We did make a change in our brass about 9 months ago that thickened the case about .0035” at the transition in the middle of the case. How many of these do you have?



Regards,



Hunter Pilant

Process Manager

Chief Ballistician
 
FWIW I had pretty much the same problem with 1x Lake City brass. Fireformed a huge batch and gradually lost about half of them to CHS by the 7th firing. The rest lasted almost forever. I fireformed with a light jam and a medium-light load. Next time I will try a lot of neck tension and a heavy jam.
 
Typical starline brass. I had it happen with their 223 brass numerous times. I’m not the only one either
Crazy. The 556 stuff has a reputation for being super tough. Im going to do the AI with lapua only if I can find some.

One thing with the starline is the neck thickness from one side of the case to the other varies so much I gave up on trying to measure it with the ball mic. I can say a min and max at best. In contrast, even Hornady 6 creed bass I get consistent easy measurements. I pulled 10 Hornady and after 8 they were all the same so I stopped. I pulled 10 starline and after 10 I gave up and cursed a lot.
 
Crazy. The 556 stuff has a reputation for being super tough. Im going to do the AI with lapua only if I can find some.

One thing with the starline is the neck thickness from one side of the case to the other varies so much I gave up on trying to measure it with the ball mic. I can say a min and max at best. In contrast, even Hornady 6 creed bass I get consistent easy measurements. I pulled 10 Hornady and after 8 they were all the same so I stopped. I pulled 10 starline and after 10 I gave up and cursed a lot.
I had very good luck with lapua brass holding up where lake city failed and Starline failed. Only problem I had then was the lapua formed doughnuts in the necks pretty early on.
 

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