I assume I'll start all over with the ones I previously loaded. I have the puller that looks like a hammer from rcms. Will the bullets be reusable?
And do I just toss the brass since they have an unfired primer in them or is it OK to punch out an unfired primer?
I understand it's not 100% accurate measuring the AOL with a dial caliper alone but that's how I've been doing it so far. I thought the bullet comparator would increase the accuracy with this but it only measures from the oclave. Is there a better more reliable method of measuring the AOL?
Another important question I had was since I try to measure everything i thought I would actually weigh the individual bullets once they were loaded as I've never been 100% confident with the Hornady powder dispenser but only a handfull of bullets actually came out weighing exactly the same. Shouldn't they be exact if the trim was exact, the bullets are the same grain and the powder was exact?
Is there a better way to measure powder that's quick yet reliable?
As mentioned you can pull them that way with the inertia hammer if its what you have and to shove a little tissue or foam in the bottom to avoid dinging them up. Probably wouldnt but an ounce of prevention is worth a pound of cure. A collet bullet puller that mounts in your press may be worth the investment if you have a bunch of them to do. Slamming the hammer could agrivate your elbow if you loaded up a whole mess of them already.
Your overall length can vary a little bit depending on how uniform your meplats or tips are. Thats why measuring off the ogive is preferred. Typically the body of the bullet will be more uniform bullet to bullet than the tips. Measuring to the ogive isnt an exact measurement to the lands just like the headspace gauges arent. If you are shooting an ar or something then you will b restricted to magazine length for a maximum length and thats really he main time that OverAll Length matters. If you dont have mag resitrictions then you can find your lands like in this video. Your ogive measurements arent absolute, they are relative to the equipment you are using at the time. A hornady and a berger bullet will give different measurements when loaded into the lands and it depends on the shape of the bullet being more tangent or secant.
The bullets will weight a bit different from each other. But they should be pretty close. Im not sure I would worry about sorting them yet since youre just getting started. Once you have rounds that chamber and you know function in your rifle then you could start refining your load. Powder charge etc will be a much more vital aspect to nail down before you worry about sorting bullets.
Actually I see now that you say the loaded bullets weight different. Thats probably due in majority to the brass. If you weight the brass you could sort them into batches of .01-.02 or so but again, its not something I would worry about intil you learn to reload them. Weight sorting is more of a refining the load thing and not so much a developing of the load thing.
I like my chargemaster but it is far from laboratory accurate. Make sure that your hornady scale is level and that its not plugged into a circuit with fluorescent lights if you can help it. A power filter or universal power supply will help clear up some of the power fluctuations in your circuit if you really want to get into it. Just use the check weights often and let your scale warm up for a decent period of time, half hour maybe, so that it gets in its equilibrium. These electronics can be boogers at time but its better than beam and little powder scoops if youre doing enough of it.