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Inletting Insanity

I am not good with full stock inlets. I have done two. The first had the tang and a barrel groove cut. The other was a flat top. The first has shot okay, the second one shot very well. These are both LRBR stocks. My own personal ones. I'd never do an inlet for a customer.

The first was for my light gun. Being my very first full inlet I made mistakes. The biggest was not inletting deep enough. I had the load port parallel with the stock, which put the ejection port about .250" high. I finally got everything fixed on my milling machine last weekend, so I decided to fix that stock today.

I started out by leveling the stock in the mill. I zeroed the quill dial just touching the first pillar. I decided to take a .100" cut in the pillars with a 3/8"
end mill at the max rpm of my PM 833T, which is 1500 RPM. I started into the cut, it was rough, and I stopped. I slowed the speed down to 800 rpm and the depth to .050." It cut fine, then I remembered that I had made steel pillars for this stock, not aluminum. :oops:

Well, I cut both pillars down .250", and then put the 1.5" ball cutter in. That was a mistake. It's only my heavy guns with their 1.45" barrels that need my big ball cutter. The light barrel starts at 1.25 for 5" then straight tapers to .9".

So I over cut everything. Oh well, I can fill all that back in with Marine Tex when I bed it. I am decent at bedding......at least I get them stress free and they look okay.

I think I am a tad bit deep with new inlet, but so am going to run with it. It isn't pretty right now, and I have a couple more relief cuts to make--for the load port and the bolt release. I'll do those in the mill, maybe I can make them look okay.

So here is the roughed in and overdone new inlet. I'll post final pics when I get it done next week. Maybe I'll have it painted if I do a good enough job. Regardless, I do expect it to shoot better with the lower CG.

D633F0AA-0634-47E0-A574-480D179CD479.jpeg
C83C4C66-496A-4E3B-A2D4-3D010B4587AE.jpeg
 
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I keep meaning to ask this but keep forgetting. What type of cutters do you guys like for inletting fiberglass with a mill that can only go 1500 rpm?
 
Update: Didn't get it inletted, but now I have a plan. Turns out the 1.5" barrel channel wasn't such a bad idea, as this rifle will be used for NBRSA and it's 22.5lb light gun class limit. To that end I have a 1.35" straight 6mm barrel that I had originally chambered for a BAT M. I have cut off that chamber and this week I will chamber it to fit the BAT B.

I will fill in the barrel channel a little for good clearance with the 1.35" barrel. This stock and action will serve double duty with my HV contour barrel as a 17lb IBS light gun, at least until the aluminum Nuevos are finished.

I will be using Marine-Tex, which i have used before. My only issue is now I really need to lift the barreled action up off the pillars about .100", which is how much too far I re-inlet the stock. After seeing a pic of what Speedy does, and given the Marine-Tex really doesn't shrink, I think i can just be over the pillars.

Thoughts?
 

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