My chassis filing progress is at about 35%. I have 0.200" to remove and I got to about 0.070" removed before my back started hurting a bit.
I decided to thin the front 5" of my chassis forend. That leaves the cut in front of the first oval slot. I think that is going to avoid creating a weak spot in the chassis where there might be bending stress applied.
I'm going to cut away a small amount of my forend to slide over the remaining section. The shape of the forend will lock in to the chassis as well as bolt to it.
I will leave the forend extrusion full height instead of trimming it to the chassis height. It will stand proud of the top of the chassis but it will be stiffer. My bedding plan is changing too. I might only be able to bed the first 2" or so to avoid a permanent glue in.
I will probably cut away the rear 10" of bag rider so the front 8" will be the full 3" wide and probably around 2" wide behind that. That will be holesaw (if possible), hacksaw and finished with files.
Hopefully tomorrow I'll be able to get past 70% on my filing.
If I get to 100% I can start to layout and cut my forend extrusion.
I decided to thin the front 5" of my chassis forend. That leaves the cut in front of the first oval slot. I think that is going to avoid creating a weak spot in the chassis where there might be bending stress applied.
I'm going to cut away a small amount of my forend to slide over the remaining section. The shape of the forend will lock in to the chassis as well as bolt to it.
I will leave the forend extrusion full height instead of trimming it to the chassis height. It will stand proud of the top of the chassis but it will be stiffer. My bedding plan is changing too. I might only be able to bed the first 2" or so to avoid a permanent glue in.
I will probably cut away the rear 10" of bag rider so the front 8" will be the full 3" wide and probably around 2" wide behind that. That will be holesaw (if possible), hacksaw and finished with files.
Hopefully tomorrow I'll be able to get past 70% on my filing.
If I get to 100% I can start to layout and cut my forend extrusion.