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Consistant seating depth...

I've been sorting my bullets by base to the seating stem contact point on the ogive and it gives me very consistent seating, even when the seating is measured by a typical caliper insert (seldom seeing any significant variation between the two contact points). When comparing those sorted by seating stem contact point with their OAL, I find a significant variance in OAL's. That distance from seating stem contact point to the meplat varies quite a bit. These bullets I've measured are the Bergers and SMK's. The most consistent bullets I've measured this way are my 6.5 Hornady A-Tips, where these measurements hardly varied at all. Since I've sorted based on seating stem contact point, I get VERY consistent seating depths . . . and with the annealing, the consistent seating resistance helps.;)

Just to show again what those two contact points are, here's Ned Ludd's illustration:
View attachment 1517940
Interesting. The contact point for my Forster on a 223 68gr HPBT is about 1/3 the way from the Seating Die Stem arrow to the Caliper Insert arrow - so significantly further away from the meplat.
 
I have a hard time believing that the Berger bullets are the problem. I shoot the 105 Hybrid Target and I have several thousand. I’ve never gotten these inconsistent seatings from my 6Dasher loads. I also shoot Hornady ELDM in 223AI, 6.5 Creedmoor and 308 and also get very little inconsistent seatings. I don’t know what might be happening here.
I agree. I’ve never had this much seating variation (0.010) with Bergers. A lot of good advice above, especially @Ned Ludd on bullet ogive/nose profile.

The OP is obviously using an Arbor press since he is seating with a Wilson. When I recently started using the arbor press, I had to learn the “feel” of the press. the press would show a jump in pressure (using attached pressure gauge), indicating I had hit bottom with full seating. However, close inspection showed the top of the arbor die stem not fully down. It took me a while to learn the “feel.” With a threaded die on a rockchucker type press, the leverage is very high. However, with the arbor‘s lower leverage, you have to continue til you feel the definite bottom. As others have mentioned, inconsistent neck tension/lubrication leads to changes in required seating force.
It’s a learning curve.

Dave, @20PPC, you may have much more experience with the arbor than me so forgive me if that’s the case. but, if your seating variation is always on the positive side—in other words, you’re finding the seated cartridges longer in CBTO when compared to your base goal—this would imply your seating stem not fully extended. Do a visual inspection of the top of the die after completion of the arbor stroke and make sure the stem is fully extended.
 
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Dave,
You don't want to seat rifle bullets off the tip of the bullet. The seating stem should 'cup" or make contact somewhere on or close to the ogive of the bullet. The two dimensions we track in A LOT OF BULLETS. Are the bullet base to ogive and weight. Thats all. You should have had the stem drilled DEEPER instead.
@barefooter56 I sent the seating stem to my gunsmith Ronny Long and he did drill the stem out and polish it, the stem is contacting the sides not the tip.
I spoke to a tech at Berger and he said " it had to be from a compressed load or the seating stem is cracked. "
I'll try seating on an empty case and double check for a crack when I get home tonight.
 
Ned - I asked Hornady if sorting bullets from the same lot would improve the consistency of the base to ogive measurements. Here's their response:
The base to ogive measurement is a more consistent method for comparing bullets than overall length, as the ogive is the most consistent place to measure. Variations in the bullet tips can lead to differences in overall length, but the base to ogive measurement tends to remain more uniform. Sorting bullets by overall length may not necessarily result in more consistent base to ogive measurements within a sorted group, as variations can still occur due to manufacturing processes and material differences. It is recommended to use a bullet comparator to measure from the base to the ogive for more consistent results. If you are experiencing significant variances and it is affecting your accuracy, it may be worth examining the bullets more closely or contacting the manufacturer for further assistance.​

My understanding is that the length of the tip is essentially independent of the process that forms the ogive.

What do you think?
For the record, I never stated that sorting bullets by OAL would lead to more consistent BTO measurements. I never said anything like that, so I don't understand why you would be asking Hornady about it. In fact, I don't recall anyone else making such a claim in this thread or in others like it, either. The whole point of my earlier post was quite the opposite. If someone is looking to minimize length variance within the ogive region of the bullet (i.e. between the two critical contact points in the nose region), they're not going to accomplish anything by sorting based on a region that lies outside of those two points; i.e. BTO. The point here is simple: the BTO region lies outside the nose region. Sorting by BTO will not improve nose length variance, nor is sorting by OAL likely to improve BTO consistency if the majority of bullet length variance lies in the nose region, which it does. In my hands, bullet base-to-ogive measurements are generally far more uniform/consistent than either OAL or nose length measurements, and vary little, if at all. If you want to sort bullets to improve length variance in the nose region, you have to sort them by the length of the nose region, or possibly by OAL as a surrogate for the nose region, but only when the BTO dimension is very uniform. Further, when bullet BTO measurements are very consistent, any variance in OAL measurements must therefore lie mainly in the nose region. This is simple geometry. That is the region where the two critical contact points also lie. Collectively, these observations support the notion that sorting bullets by OAL that already have consistent BTO dimensions will result in more consistent measurements within a single OAL group between the two critical contact points. Again, this is simple geometry.

My understanding is that the ogive of the bullet extends from the top of the bearing surface all the way out to the edge of the meplat. In other words, the ogive encompasses the entire curved outer surface of the bullet nose, from the top of the bearing surface to the meplat. That definition is also consistent with the term "ogive radius", or the curve defined by the outer edge of the bullet nose from bearing surface to tip. On numerous occasions, I have lined up bullets from the shortest and longest length groups within a single Lot #, short in front, long in back. It is often possible to observe with the naked eye that the ogive radii of the two bullets are not the same. If the [centerline] nose length varies between two bullets, by definition their ogive radii should be different, and they are. This observation provides further support for the bullet nose geometry I described above and the effect of sorting bullets by OAL on length variance between the two critical contact points. I seriously doubt someone like Bob Green would make and sell a tool to sort bullets based on the region between the two critical contact points specifically to improve the consistency of seating depth if the bullet geometry didn't support the notion that it would work.

I posted the bullet image above with the critical contact points in order to better illustrate concepts of bullet geometry that occasionally seems difficult to grasp for some. There was no other reason or agenda behind that action. Nonetheless, I would urge anyone not to simply take my statements on an internet shooting forum as gospel or fact. Quite the opposite. I would urge anyone curious about details in the reloading process such as bullet geometry and length sorting to start taking measurements for themselves. Test things, measure things, and then draw your own conclusions from your own observations and recorded data.
 
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I've found the thickness of the base of the case can vary ...
I just don't expect perfection. Close as i can get it to what i want is all i can do.
My seating stem got loose once or twice, it's now loktite'd !
 
A mandrel is definitely gonna play a big factor in getting consistent neck tension. I also would use some imperial wax on the inside of your neck very very light amount. You also need to keep in mind your brass may spring back as well. Hopefully that’s helpful
 
I've found the thickness of the base of the case can vary ...
I just don't expect perfection. Close as i can get it to what i want is all i can do.
My seating stem got loose once or twice, it's now loktite'd !
Do you feel the thickness of the base of the case effects seating depth, or are you just throwing that out as general information?
 
I don't have this issue and never have while using a bushing and no mandrel, fwiw. I doubt that's the issue and is just another rabbit hole to crawl into chasing the problem. Possibly...if he's mistakenly running crazy neck tension but I know Dave well enough that he knows better unless something got by him in that regard. I don't even know how I could intentionally make my seating depths varry as much as his except the cracked stem that I've already mentioned, so I'm curious what he finds.
 
A mandrel is definitely gonna play a big factor in getting consistent neck tension. I also would use some imperial wax on the inside of your neck very very light amount. You also need to keep in mind your brass may spring back as well. Hopefully that’s helpful
These simple things will improve seating consistency very much. Except, instead of imperial wax, I use graphite or Neolube. Your note about spring back is exactly why I mentioned in my comment that using the mandrel right before seating will help a lot.

I've noticed that even letting the brass sit for just a day or so after setting neck tension can affect seating consistency.
 
I sent the Wilson seater stem to Ronnie because it was was not making the consistant proper contact on the bullet.
He opened it up a slight amount and polished it to what now appears to be perfect contact with the tip of the bullet.
Everyone else has their 2 cents in. What’s two more.
My first impression is time to anneal but that is allot of variation in seating depth for just not annealing and the neck tension would be higher but consistent. It’s also allot for base to tip variation for Berger bullets.
One thing I didn’t read was how much neck tension you’re running. I did have your problem back before I switched to bushing die. The factory saami die was causing so much neck tension it would actually leave a small ring on bullet. I believe it was causing seating stem to spring enough to cause seating problems. It’s been awhile so my memory is a little foggy. I tried to find it in my notebooks but had no luck. I haven’t ran heavy neck tension in awhile.
Another time I accidentally moved the crimp down so it was just barely engaging. It was enough to completely mess up seating depth but so little you couldn’t see it. Took awhile to realize since I haven’t crimped a load since I was a kid reloading with my dad. I actually forgot they do that. Reading your post brings back that icky feeling. I don’t like to see .001” variations. I hope you figure it out.
 
I don't even know how I could intentionally make my seating depths vary as much
i have had problems when using an ill fitting stem (too near the tip) on light jacket varmint bullets, even with what i will term a 'reasonable' amount of 'neck tension'. one bullet i tried (i believe it was a nosler small caliber) had no lead under the contact area and the stem would collapse the jacket to varying degrees, causing some bullets to be seated long, even though the coal length looked about right.

i can imagine similar happening with lesser neck tension when running into the donut.

Everyone else has their 2 cents in. What’s two more.

i put in my 0.00327 worth...
 
I agree, the shoulder to bullet ogive is probably the most important measurement when it comes to seating depth/distance to lands. I've contemplated getting the Accuracy One tool several times...I need to just bite the bullet and get it.

I have their primer pocket and primer seating depth tool and it's very high quality.
I’m a firm believer in the Accuracy One tool. I’ve only been shooting 600 yard matches for a year and a half but inconsistent results on paper and in seating consistency. First match last year I got small group, the next several matches groups anywhere from 1.5” to 3”. I anneal after each firing, very anal in the loading process but still not happy. Bought the before the last match and practice was great. Best group just over 1”. The next day at the match I shot a .941” group and won the match. I am very confident knowing ever round in each group of five was within .0005”. I’m hooked.
 
I’m a firm believer in the Accuracy One tool. I’ve only been shooting 600 yard matches for a year and a half but inconsistent results on paper and in seating consistency. First match last year I got small group, the next several matches groups anywhere from 1.5” to 3”. I anneal after each firing, very anal in the loading process but still not happy. Bought the before the last match and practice was great. Best group just over 1”. The next day at the match I shot a .941” group and won the match. I am very confident knowing ever round in each group of five was within .0005”. I’m hooked.
It was a similar deal for me. It made an immediate difference on target with no other changes to my routine.
 
I’m a firm believer in the Accuracy One tool. I’ve only been shooting 600 yard matches for a year and a half but inconsistent results on paper and in seating consistency. First match last year I got small group, the next several matches groups anywhere from 1.5” to 3”. I anneal after each firing, very anal in the loading process but still not happy. Bought the before the last match and practice was great. Best group just over 1”. The next day at the match I shot a .941” group and won the match. I am very confident knowing ever round in each group of five was within .0005”. I’m hooked.
Yes, I like my Accuracy One gauge and it is my primary tool to verify seating depth. However, every seating die made indexes off the case base while the A1 gauge indexes off the shoulder. If your sizing die produces a very consistent shoulder bump, then it doesn’t matter. But if you have significant variation in your shoulder bump, that will be directly related to variance in measurement from the Accuracy One gauge and bullet jump to lands.
 
Seat the bullet .025 long. Measure and sort with a tool like Bob Greens because it references off the shoulder then adjust your wilson micrometer seating die to seat to the exact depth. Shoulder to ogive. Easy peasy, no multiple measurements, accumulative error and math. Done
 

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