Remove material from the cheapest part in the equation-
the Bbl nut surface that mates to the extension ring.
.001" should be sufficient.
By dialing the 'nut' in, using your 4 jaw chuck, and using as large a dimeter boring bar as is practical. When putting the boring bar in the tool holder, make it as short as is practical. Make sure the insert is good, and sharp. Then, proceed slowly and deliberately to remove metal from the face that meets the receiver.How do you do that evenly?
The US military M-16 manual says to torque to spec and if a tooth is in the way, increase torque until it clears. I don't see why you cannot do the same. Question: How can a tooth be in the way at "every torque" ? What does that mean? Make sure the barrel nut's threads and thrust face are lightly lubed with moly filled grease before assembly.
RWO
By dialing the 'nut' in, using your 4 jaw chuck, and using as large a dimeter boring bar as is practical. When putting the boring bar in the tool holder, make it as short as is practical. Make sure the insert is good, and sharp. Then, proceed slowly and deliberately to remove metal from the face that meets the receiver.
The US military M-16 manual says to torque to spec and if a tooth is in the way, increase torque until it clears. I don't see why you cannot do the same. Question: How can a tooth be in the way at "every torque" ? What does that mean? Make sure the barrel nut's threads and thrust face are lightly lubed with moly filled grease before assembly.
RWO
I mean that once I start applying more than 20 ft-lbs or so torque, the nut doesn't budge anymore.
no machining no filing just use barrel nut shimsAssembling a .45 Raptor Barrel to an Aero Precision M5 Enhanced upper receiver, and a tooth on the barrel nut is right over the port for the gas tube, at every torque from 30 - 65 ft-lbs. Do I have any choice but to file that tooth down?
no machining no filing just use barrel nut shims
Which shims?
FYI Aero Precision's answer was file the tooth down, that it won't void the warranty on that model.
Cheap and done right now!
barrel nut shims are like a round washer only .001 or .002 or .003 u get the idea goes between the barrel and the barrel nut always works c yaCheap and rubs this engineer the wrong way. Sometimes you have to take "if it's stupid but it works, it's not stupid" as the right answer though.
barrel nut shims are like a round washer only .001 or .002 or .003 u get the idea goes between the barrel and the barrel nut always works c ya
CATFUR u can buy from BROWNELLS 6 S.S. shims. part # 084-000-461WB $ 4.95 good luck CHANCEI know what shims are. I just don't know who offers ones that would be perfect for this application. I don't know whether the outside of a DPMS-style 308 barrel extension is the same diameter as an M-16.
I don't know whether the outside of a DPMS-style 308 barrel extension is the same diameter as an M-16.