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Tight spots every 2'' on New barrel bore

I was going to chamber a new barrel blank today. .236 ,4 groove, 31", 1 1/4 STR. I noticed the bore was tight every 2" on the entire length of the barrel. Maker said to send it back for a replacement. Does anyone have an idea of why that would happen during manufacture ? Maker said ,the time to send it back was before any cutting was done on it , so that's what I did. My previous barrel from the same maker had the same condition, only not so noticeable. I did chamber that one ,and it would shoot 1/4 min. I just don't think a new barrel should have those issues, so back it went.
 
I had a new custom sporter barrel (#5 ish) maybe two years ago that was like a washboard. I cast several laps and lapped the barrel and was never able to get it completely cleaned up...it was a constant tight/loose every inch or two. That said, the 300 win mag I chambered in in and installed on the Weatherby action shot awesome. It was a button barrel, and I'm pretty sure it was just a poor final ream before rifling. Customer had already decided to have me lap it before I realized it was so bad so I just stuck with it. He was very happy with it so it was all good. I'm sure the maker would have made it right but i was supplied all of the components by the customer and used what he gave me.
 
Does anyone have an idea of why that would happen during manufacture ?
I can theorise until the metaphorical cows come in.
Cut rifling, a consistent-ish pattern like that would suggest that the cutter only developed enough force to cut X length at X pressure and the machine was undersized/ worn enough that it couldn't maintain X pressure start to finish.
 
Does anyone have an idea of why that would happen during manufacture ?
I can theorise until the metaphorical cows come in.
Cut rifling, a consistent-ish pattern like that would suggest that the cutter only developed enough force to cut X length at X pressure and the machine was undersized/ worn enough that it couldn't maintain X pressure start to finish.
 
He didn't say it was cut rifling.

I assume you were pushing a tight patch with a cleaning rod that had ball bearings in the handle?
 
I ran into this condition once on a factory rifle, tight spots were at every dovetail cut and stamping. So the reasons were obvious. I've not yet found a case such as this on a barrel blank.
 
No he said button. Which would be either cut or deform.
He also said he was using cast lapps.

We're reading different posts. Go to post #1 and tell me what it says. No mention of barrel maker, production process or using a lead lap. Not sure you're from around here.
 
I was going to chamber a new barrel blank today. .236 ,4 groove, 31", 1 1/4 STR. I noticed the bore was tight every 2" on the entire length of the barrel. Maker said to send it back for a replacement. Does anyone have an idea of why that would happen during manufacture ? Maker said ,the time to send it back was before any cutting was done on it , so that's what I did. My previous barrel from the same maker had the same condition, only not so noticeable. I did chamber that one ,and it would shoot 1/4 min. I just don't think a new barrel should have those issues, so back it went.
Ive seen barrels that were drilled like driving down a washboard road and then when there bore reamed it doesn't ream the imperfections out, that could very well be what happened.
 
If you were feeling this pushing a patch on a cleaning rod down the barrel you wouldn't be able to tell if it was the bore that was tight or the grooves cut shallow.

Either way though it sounds like the barrel maker is taking care of it for you
 
I pushed a (perfect fit) reamer bushing thru with a .223 cleaning rod, with the barrel really clean, you can learn a lot about the ID condition of the barrel.
 
Your bushing method can measure .0001" or less variation?

From a manufactures website.
AIR GAGED QUALITY
In the process of checking our barrels all are checked with air gaging equipment. In so doing we find some that are more uniform than others. Those that measure .0001" or less variation from one end to the other are classed as air gaged. This does not mean that should you order a barrel of a lower quality grade that you might not receive a barrel that would have graded AIR GAGE but it does mean that if you specify AIR GAGE you will get a barrel with the tolerance indicated above.
 
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