BoydAllen
Gold $$ Contributor
A couple of things....before you do anything else buy yourself one of what Hornady calls their headspace gauge. (It is not a headspace gauge, but rather a shoulder to head dimension comparator, but that is another thread. ) I have some considerable time in reloading for a Swift. What I found was that due to the body and shoulder tapers that once fired brass can be FL sized to the same shoulder to head dimension as it came out of the rifle after firing, and that sized that way it will have less tendency to separate from repeated firings and sizings. Always decap your reference fired case before measuring it, since any primer protrusion will invalidate your measurement, and slight cratering is common with warm loads. The problem that you have described can be attributed to differences of hardness of brass and perhaps chamber finish. Working with new brass, all of the same brand, and being careful to rotate through it so that cases have the same number of firings should keep things relatively uniform. Another issue could be uniformity of charge weight within a given set of loads. Also, different primers (brand and type) produce significantly different amounts of pressure.