the reamer my smith is using is the sammi reamer. Can he still do the 180? Is that gonna work if I decide to use the 140 ab's?
I'm not sure if there is a Saami spec for how much freebore to use. I do believe that a smith can use the standard SAAMI reamer then use a separate tool to add additional freebore afterwards.
I'm not sure how compatible the freebore is between the 180 Hybrids and the 140 AB's. I can tell you that they are quite different in length, with the 180 Hybrid being 0.237" longer than the 140 AB.
Here's a couple pictures to help you visualize the issues we're talking about. This is my 280AI brass with Berger 180 Hybrid bullets. First picture just shows the possible bullet positions depending on how much freebore your chamber has. One has the bullet crammed down into the case.
The second picture has the 180 Hybrid laid alongside so you can imagine what's going on inside the case.
The key factors we are trying to get when choosing a freebore are:
1) The bearing surface of the bullet is above the case neck junction.
This optimizes case capacity, ie more room for gunpowder. This also avoids potential intereference on the bullet from "donuts" forming. What's a donut? It's when the brass in the case moves from repeated firings and creates a "pinch point" that prevents a bullet from fitting in the case anymore. Tough problem to deal with and annoying. FWIW, I haven't gotten any donuts in my 280AI using Remington brass and I'm currently on 7-8 firings.
2) You are able to reach out and touch the rifling with the ogive of the bullet.
Some bullets shoot best when just slightly into the rifling or when jumping just a short amount. Being able to have this as an option is a good thing for accuracy tuning.
3) There is enough bearing surface left in the neck in order for the case to hang onto the bullet.
This could be a problem if you had a very long freebore and then tried to seat a short bullet all the way out to touch the rifling. It might be too far to stay in the case. The simplest way to do this is to seat the shorter bullet normally and let it "jump" to the rifling.
My recommendation would be to choose your target/accuracy round and build the gun around those specs. Then for hunting season you can just shoot the shorter bullets with a bit of jump. As an aside, pretty much all factory Remington 700's have a really long freebore so pretty much all bullets have to jump.