Kevin. Try seating a bullet normally, measure it's length, and then really crank down on the handle. See if it changes. My cast iron Lee is heavy but still seems to flex. I usually use .002" interference fit in the necks. From just lightly bottoming out the ram to putting 15-20 lbs on the handle, the bullet (only tried one) seated .006" deeper. I don't think the ratio of force to seating position is a linear. Probably more like chattering, as you keep adding pressure nothing moves, then it will break loose and jump to the next position and stop. This is probably happening on a level no one could detect. The steps may be .0001 or less.This came along at a great time. For about a month I have noticed my groups would have 2-3 touching at 100 yrds. then one or two would be out by .5"-.7" very randomly. This has been going on since trying to develop a load for my new creedmoor. I weigh sorted two lots of 142 gr. SMK's trying to solve the issue. Newbie mistake of mixing two lots. Never again.
Yesterday while loading i noticed my seating depth varied by as much as .010" CBTO, again randomly. So then I got to measuring the bullets, these things had three different distinct groups with the ES @ .036" OAL. I remeasured my distance to lands on the rifle using one from the shorter group and one from the longer group. The differences in the two were .017". Wow. I am relatively new to reloading and this has become an obsession (almost OCD). I am using the redding comp. dies/seater and was somewhat frustrated about the different contact points between the stem and the hornady comparator but seems Bob's tool may help with this issue. I did manage to get all sets of loaded ammo to the same CBTO length by adjusting micrometer on the seater but I had to adjust my targeted depth to match the shortest. Not to mention time consuming. Maybe this will help with the grouping issues if it ever stops raining.
I know a lot of you have years experience in this but I am having a hard time understanding how neck tension or "friction" would cause inconsistencies with seating depth. You are pushing two rigid objects (case/bullet) in a press, if the handle goes to the same place every time how can it not push the bullet to the same point every time? I am using a rockchucker single stage with .002 neck tension and do not see how the press could flex which might cause the difference in seating depth.
Thanks,
Kevin