Texas10,
How far off the lands are you seating your bullets?
Regarding your tape test, I don't have any new unfired pieces of brass or loaded rounds. Could I not also do it with resized brass?
The reason I suggested using a new cartridge is that all manufactures make their cartridges to SAMMI specs. And if you use a new cartridge for the tape test, you're basically using it as a gage to identify if your particular chamber is set up correctly. This is by no means a definitive measurement, as you are relying on cartridge instead of a precision gage, but it'll get you some useful information since you're experiencing separation. And that means for some reason, you are stretching the brass beyond it's structural limits.
If you use a FL sized cartridge, there is no way to know if that cartridge is shorter or longer than SAMMI specs unless perhaps if you buy once fired and sized brass from a commercial producer. Remember, a Stony Point or Hornaday gage is only for relative measurements, so you can't use that as a definitive measurement of meeting or exceeding SAMMI spec.
In theory, once a cartridge has been fired in your chamber, it should be perfectly sized to that chamber, and therefor there is no reason to alter its dimensions, except neck size to facilitate bullet seating. That is what is happening with MY brass in MY chamber, and MY loading procedures. My 22-250 will go several firings before I need to FL size, otherwise it is difficult to chamber and close the bolt.
You can experience case failure also by sizing too short. But the best sign that you are sizing too short is neck growth. If you have to trim .010 or more off the neck after each run through your die, you're moving way too much brass in your sizing process. If you almost never have to trim, you're dies are set up to minimum necessary sizing for reloading, the best possible.
As for jump, different bullets prefer different jumps. Sierra's and Hornaday's seem to prefer .010 to .020 jump, but what is best for you has to be determined by testing in YOUR rifle.