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Some case prep notes:

BoydAllen

Gold $$ Contributor
I started out with my 6.5 x 47 barrel with a Redding bushing FL die, and unturned necks. The barrel's chamber neck is .294 and after some work with various loads, I finally took a more careful look at what my loaded rounds' neck to chamber neck clearance is, and decided that I would like a bit more clearance. As it turns out, a VERY slight cleanup will give me a neck thickness of .0125 and a loaded round clearance of .004

Because all of my brass had been fired by the time that I had gotten around to deciding this, and a bushing die does not size all the way to the shoulder (in this case stopping about .040 short) I ordered a Forster one piece FL die that would.

When it arrived, the first thing that I did, after setting it for the proper amount of shoulder bump, was to measure what the die without the expander sized case necks down to. That measurement turned out to be .284. With the expander it increased by .005 to .289 (unturned case).

For those that are not familiar with their dies, Apparently Forster has put more thought into their expander setup than their competition. The "ball" (part that does the actual expanding) is tapered on both ends and does not secure the decapping pin. It actually screws down from the top of the rod, and is about .9 higher ( for this caliber) than the usual dual purpose expander/ decapping pin retainer. This really improves case alignment during neck expansion, and because of that improves concentricity over what a more "normal" design would give from a one piece die. As the expanding of the neck begins, the mouth of the case is still in the bottom of the neck part of the die, and the decapping pin is still in the flash hole, both of which contribute to case alignment as the expander starts through the neck.

Curious about what the runout actually was on my first sized case, I pulled out my 20 year (or more) year old Sinclair concentricity gauge (the one with the three square bars on a rod). It was amazing, seriously. The case mouth runout was less than .001, form a one piece die with the expander in place! The ONLY downside to this rig is that it works the necks more than I want, particularly with the price of brass these days. From a strictly loading/shooting perspective it is right on ( at least it seems to be based on a one case sample ;-).

The neck tension works out about right.

The next thing I did was to compare the die's sized case body dimensions to those of the Redding die. The Redding die's dimensions worked fine. I just wanted to know what the difference (if any) is. The sized shoulder diameters are the same, and a bit above the extractor groove (where the sizing marks and chamber engagement ends) the Redding sized case is about .001 larger.

I checked the concentricity of the Redding sized case that I had pulled to check its body dimensions, and was again pleasantly surprised. It was .001 on the case mouth. Nice.

At this point I am going to run the rest of my cases through the Forster die, so that they are sized all the way down to the neck shoulder junction, and ready to be expanded and neck turned. I thought about expanding them, but my experience has been that they contract if you do not turn right after you expand, and the turning mandrel may be a week out. (small order glitch..no big)

Added later: Somehow in the process of taking the decapping stem out and putting it back in a couple of times, I managed to raise the rod in its adapter to the point where the expander got too close to the top of the die. This, combined with an "I'll just put more force on the handle"/ stupidity will quite effectively collapse a case shoulder. ( Ask me how I know this.) So much for having an even number of cases. After I got my decapping assembly set so that the primer comes out at the very end of the press stroke the pin is sticking out of the bottom of the die about .170. (Remind me to write that down somewhere.) Since I had not gotten around to removing the lube from the cases, I decided to carefully run them through the Forster die, with the decapping assembly in place and then measure their runout. When I did, there were a couple of cases that had perhaps .002 to .0025 runout on the end of their case mouths, so with time on my hands, and no way to turn the necks, I reprocessed those two, removing the decapping assembly from the die once more, sizing them, and using the expander die to expand the necks, in three stages, turning the cases a little after the first two. The necks were now all within .001. If television had been more riveting, I would probably not have bothered. In a week or so, the necks will have shrunk a bit, and I will run them over the expander and turn them, to .0125 for a total loaded round clearance of .004. I hope that those of you who occasionally make stupid mistakes while reloading feel better now, knowing that I too am a member of your club.
 
Good write up there. I think we all strive for little to no run-out in our loaded rounds as we all know
that it makes for better accuracy for sure. After loading for more than 40 years I still make mistakes
at the reloading bench...Yea it does make one feel a bit better knowing somebody else admits to doing
the same now and then...LOL:rolleyes::D. From one club member to another...:p:D
 
I use that same Forster die in my 260 Remington and have great results with that setup. Forster offers a custom honing option on their FL sizing dies but I can't quite understand the measurement based of their webpage.... Maybe you guys can help me understand exactly what the measurement you give them is?

http://www.forsterproducts.com/product/full-length-sizing-dies/

CUSTOM NECK HONING (OPTIONAL)
Diamond stoning process enlarges the inside dia. to prevent over-sizing due to thick neck walls. Useful for brands of brass cases with thicker neck walls or when you do not intend to outside neck turn case necks that have thickened after repeated firings. Please note:
1. No more than .008″ stock removal from your existing die neck diameter is possible.
2. Honing is done in increments of one half thousandth of an inch (.0005″), meaning that your specified inside diameter must be either.XXX0″ or .XXX5″.


They ask you to specify neck diamter... Is that the inside neck diameter without the expander / decapping pin installed? Or is that the outside neck diameter?
 
I would think that honing the neck sizing cavity to enlarge the inside diameter would require you to specify desired neck O.D.
 
The only way not to make any mistakes is to not do anything. I had a loaded round once with no primer. Had one with a primer and no powder. The last 2 times I used my Hornady Autocharger I forgot to close the drain and had powder everywhere.

You were talking about using the expander in the Forster FL die. I do. I have several times checked and there is no difference either way. Today I resized 16 once fired Federal .308 cases (all I had just to use them up) and all showed about .001" on the necks which have been turned to .0125". The Federal .308 case necks are thick enough that they turn all the way around. After loading them with Sierra M/K bullets, I measured the runout half way from the neck to the tip and 11 of the 16 had .001" or less. The other 5 had between .001" and .002". I ram a case in all the way and then adjust the ball up until it lightly touches and back it off 1/2 turn. This way a good portion of the neck in still in the die as the ball is started to be pulled through keeping it straight. I had Forster hone the inside of the die so without the ball it only goes .004" under the bullet diameter and with the ball, .002" under. I also don't tighten the shaft down against the rubber washer, just a light tough to seat it, allowing it to float a little.
 
The additional cost replacement Redding carbide button expander ball is tapered on both ends also and it floats. This sound similar to the Forster. The standard Redding is is solidly fixed and holds the decapping pin.

Carbide Size Button Kits
carbideszbut.jpg
Make inside neck sizing smoother and easier without lubrication. Now you can upgrade your die sets with a carbide size button kit.

Available for bottleneck cartridges 20 thru 338 cal. The carbide size button is free floating on the decap rod allowing it to selfcenter in the case neck. Kits contain: carbide size button, retainer and spare decapping pin.

These kits also fit all Type-S dies.
 

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The additional cost replacement Redding carbide button expander ball is tapered on both ends also and it floats. This sound similar to the Forster. The standard Redding is is solidly fixed and holds the decapping pin.

Carbide Size Button Kits
carbideszbut.jpg
Make inside neck sizing smoother and easier without lubrication. Now you can upgrade your die sets with a carbide size button kit.

Available for bottleneck cartridges 20 thru 338 cal. The carbide size button is free floating on the decap rod allowing it to selfcenter in the case neck. Kits contain: carbide size button, retainer and spare decapping pin.

These kits also fit all Type-S dies.

I have the redding floating expanders for two calibers, but the Reddings appear to be much lower than what Boyd is referring to. The case neck is well outside the chamber before thr expander touches the inside of the neck with a redding.

I might give the Forster a try after this. Thank you, Boyd.
 
I use turned necks so the outside diameter is fairly consistent. My finished .308 rounds measure .336" O.D. on the necks so I had them hone the neck portion to .331". The expander ball measures .3068. You can order them in various sizes and polish them down a bit if you need to adjust the fit.
I have the redding floating expanders for two calibers, but the Reddings appear to be much lower than what Boyd is referring to. The case neck is well outside the chamber before thr expander touches the inside of the neck with a redding.

I might give the Forster a try after this. Thank you, Boyd.

This is a drawing of the Forster. The spindle can be adjusted up or down independent of the die. I added the locknut and by locking it to the spindle locknut, my adjustment never changes. After adjusting the position of the ball (I ignore the factory suggestions in relation to the vent hole), I screw the spindle in until it just makes a light contact with the rubber washer allowing it to move easily side to side. The threads in the spindle bushing are a loose fit. I can move the decapping pin/spindle side to side at least 1/8". For the adjustment of the ball, size a case and with the ram fully up back off the spindle until you lightly feel it contact the case. Then screw in (down) 1/2 turn and lock the 2 locknuts together. If you get the ball too high, you'll feel it and it will crush the shoulder of the case so with different calibers, use the 1/2 turn as a starting point.
Die3.jpg
 
I use that same Forster die in my 260 Remington and have great results with that setup. Forster offers a custom honing option on their FL sizing dies but I can't quite understand the measurement based of their webpage.... Maybe you guys can help me understand exactly what the measurement you give them is?

http://www.forsterproducts.com/product/full-length-sizing-dies/

CUSTOM NECK HONING (OPTIONAL)
Diamond stoning process enlarges the inside dia. to prevent over-sizing due to thick neck walls. Useful for brands of brass cases with thicker neck walls or when you do not intend to outside neck turn case necks that have thickened after repeated firings. Please note:
1. No more than .008″ stock removal from your existing die neck diameter is possible.
2. Honing is done in increments of one half thousandth of an inch (.0005″), meaning that your specified inside diameter must be either.XXX0″ or .XXX5″.


They ask you to specify neck diamter... Is that the inside neck diameter without the expander / decapping pin installed? Or is that the outside neck diameter?
Of course you can always verify by calling them, but the number that I believe that they are asking for is the outside of the neck, really the ID of the neck portion of the die, since there is some spring back. This is like ordering a neck bushing.
 
I've got a .316 neck on my straight 284.. My loaded round is .312 which gives me .004 clearance. It appears to me that sizing the neck down .010 or .005 undersize and then bringing the expander back thru will result in MORE springback as opposed to say sizing the neck down .002 undersize and then pulling the expander back thru... I guess you could also achieve similar results using different size expander balls...

What is the general consensus on how much sizing the neck down is overworking the brass?
 
I am sold on the Forster expander ball system as well. I have retrofitted it to my RCBS FL Die for my 6.5 Remington Magnum. I am in the process of doing the same for my Lyman FL for a 264WM. Yes, the parts can be interchanged. And, yes, you have to be careful not to get the ball too high in the die.

And, since I am not convinced that one needs to size the full length of the neck, and it is in fact better to leave the back 1/3 unsized, I use the expander ball in my Forster Bushing/Bump die too.

To Cowtownup, my objective is to size down the neck the very minimum possible. Ideally I want to only open up the neck 1/2 to 1 thou with the expander ball. I have honed out the neck of my RCBS FL die to that end, and plan to do the same to my Lyman die.
 
I spoke with a gentlemen at Forster. He confirmed that the dimension needed is that of the outside of the neck after being sized down. He stated that they advise going .005 under loaded round dimension and allow the expander ball to bring it back up. The standard expander ball is .001 under bullet diameter and larger ones can be ordered and honed down.

In regards to the straight 284, I asked him what does Forster's standard Benchrest 284 Winchester FL die size the neck down to? He stated that it sizes it down to .309... So in my case, with a loaded round being .312 the expander ball would only be opening the neck back up .0015 to .002 using their standard die. I know in the case of the Whidden standard 284 Winchester die, it takes the neck down to an outside dimension of .305...
 
I spoke with a gentlemen at Forster. He confirmed that the dimension needed is that of the outside of the neck after being sized down. He stated that they advise going .005 under loaded round dimension and allow the expander ball to bring it back up. The standard expander ball is .001 under bullet diameter and larger ones can be ordered and honed down.

In regards to the straight 284, I asked him what does Forster's standard Benchrest 284 Winchester FL die size the neck down to? He stated that it sizes it down to .309... So in my case, with a loaded round being .312 the expander ball would only be opening the neck back up .0015 to .002 using their standard die. I know in the case of the Whidden standard 284 Winchester die, it takes the neck down to an outside dimension of .305...

I see no value in over sizing the brass in the neck down in diameter. It just unnecessarily works the brass. I suspect the reason die manufacturers down size the amount they do, is to ensure their die works with all brands of brass with differing thickness in the neck. If you know the thickness you are going to be working with you can optimize the amount of sizing needed without going too far. That is what I do with my bushing die. With my RCBS FL die I honed out the neck to minimize the downsizing. I'm using Remington brass which tends to be thicker.
 
I buy the kit with only the carbide expander and nut. I install the Redding carbide expander in the Forster FL die. It makes for smooth low effort neck expanding.
When a case neck only has to be expanded .001 to .002 even the steel expander is a low effort expander.

The additional cost replacement Redding carbide button expander ball is tapered on both ends also and it floats. This sound similar to the Forster. The standard Redding is is solidly fixed and holds the decapping pin.

Carbide Size Button Kits
carbideszbut.jpg
Make inside neck sizing smoother and easier without lubrication. Now you can upgrade your die sets with a carbide size button kit.

Available for bottleneck cartridges 20 thru 338 cal. The carbide size button is free floating on the decap rod allowing it to selfcenter in the case neck. Kits contain: carbide size button, retainer and spare decapping pin.

These kits also fit all Type-S dies.
 
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I've used a rubber O ring under the RCBS deprimer / expander assembly for years which allows the assembly to float which helps minimize run out. I've read that some guys use an O ring under the die lock ring. I've never tried that however.
 
I've used a rubber O ring under the RCBS deprimer / expander assembly for years which allows the assembly to float which helps minimize run out. I've read that some guys use an O ring under the die lock ring. I've never tried that however.
You replace the snap ring on the top of the ram with a rubber O-ring which allows the shell holder to float sideways. A little grease under the shell holder helps. I tried it and didn't really seem to help me so I went back.
 
You replace the snap ring on the top of the ram with a rubber O-ring which allows the shell holder to float sideways. A little grease under the shell holder helps. I tried it and didn't really seem to help me so I went back.

I don't think I would mess with the shell holder and never heard of using an o ring to allow it to flow.

I can't remember my specific data results of the tests I ran years ago of no O-ring vs. using an O-ring under the Deprimer / Expander assembly but there was an improvement with the O ring. Since then I just have adopted using it as standard practice. Not sure it made any difference on paper but I'm always looking for ways to improve the consistency of my reloads within reason.

It's like uniforming pockets and deburring flash holes, I do it but I can't say for sure that it's makes a difference on paper. Since I'm strictly a hunter, varmint / predators / deer and I'm happy with 1/2 moa groups in my varmint rifles and 1 moa groups in my big game rifles so I'm not sure the extra case prep is worth the effort but I do it anyway. I'm sure it makes a difference to bench rest shooters.

The one case related item that is critically important to me is proper sizing with a slight shoulder bump so as to not over size the case but size enough for effective functionality.
 

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