I think it is more complicated than you think. Some of what you say is true but it is not as clear cut in every instance.
Take for example of a case (call it CASE 1) that has been annealed – it is now softer and so it can be downsized more using the same bushing. So compared to another identical case (call it CASE 2) which has not been annealed and so more spring back and when downsized with the same bushing has large neck ID. Ignoring seating force for a minute and concentrating on grip strength because that and friction is really what matters when the round is fired.
In the first situation, you have a CASE 1 with a smaller ID but slightly softer neck so less spring back ability. Compared to another case (call it CASE 3) that has the same spring back as CASE 1 but an ID that is similar to CASE 3, because it has a larger ID, it will have less neck tension.
So in terms of neck tension we known CASE I > CASE 3 but is CASE 2 >CASE 1? It certainly has more spring back but it’s neck ID is in fact larger…. Another question is how does the amount of reduction in ID plays into this? Is it always the same regardless of whether we are using a bushing that theoretically gives a 1 thousands reduction vs. one that gives a 5 thousands reduction? How about the degree of difference in spring back or degree of annealing.
So I think it can be pretty complicated but I do agree with you that the reduction in ID and its apparent effect on seating force can be misleading.
Take for example of a case (call it CASE 1) that has been annealed – it is now softer and so it can be downsized more using the same bushing. So compared to another identical case (call it CASE 2) which has not been annealed and so more spring back and when downsized with the same bushing has large neck ID. Ignoring seating force for a minute and concentrating on grip strength because that and friction is really what matters when the round is fired.
In the first situation, you have a CASE 1 with a smaller ID but slightly softer neck so less spring back ability. Compared to another case (call it CASE 3) that has the same spring back as CASE 1 but an ID that is similar to CASE 3, because it has a larger ID, it will have less neck tension.
So in terms of neck tension we known CASE I > CASE 3 but is CASE 2 >CASE 1? It certainly has more spring back but it’s neck ID is in fact larger…. Another question is how does the amount of reduction in ID plays into this? Is it always the same regardless of whether we are using a bushing that theoretically gives a 1 thousands reduction vs. one that gives a 5 thousands reduction? How about the degree of difference in spring back or degree of annealing.
So I think it can be pretty complicated but I do agree with you that the reduction in ID and its apparent effect on seating force can be misleading.