After reading it all, trying it all we finally ended up with the formula that works every single time.
If you've read this once before, its changed a lot since the original post.
We have one solitary rifle that is
tightly chambered in .308 and throated for one solitary projectile profile only, and I mean
only. Its a dedicated rifle with a 17-4 S/S, internally tapered and electro polished bore. To perform it must use Moly coated 175gr SMKs, and no other. "Performance" in this case is typically .55moa and at worst .635moa, repeatable and virtually every single time with 5 rounds.
The rifle's builder has been making this one profile for 11 years, so when I actually asked, he answered, and I'm only sorry I was dumb enough not to ask a lot sooner. This is the process.
The Moly must be lab grade Moly, 99.9% and no less. We begin with meplat trimming and pointing with the Hoover system. Typically we end up with just two weights. 175.0 and 175.1. We seperate them. We use Lake City
LR only. Once fired LR from a specific source. We size, TTL on a Wilson Trimmer and seperate cases by weight. Typically we have only 3 weights with these once-fired LRs.
We use a large Dillon Commercial tumbler with 4 large jars inset into the CNC made top. (We make tops ourselves)
We do use .177 steel BBs that are washed in Dawn (Degreasing) liquid soap and a very hot water, thorough rinse.
The gent (builder) concerned is in Arizona with an outdoor ambient temperature of a nominal 102+ degrees, and he places his three Dillons in the sun for an hour before impact coating. (I didn't say
tumbling) The black tops we've made for him absorb heat quickly.
We do the same in the summer. When its not hot enough in the sun we use a Halogen Lamp above the top.
The cleaned BBs are then placed in the jars to the 1/4 volume mark and allowed to heat. Once heated we place
two full teaspoons of Moly in each jar. Lids sealed, they
vibrate for three hours.
Projectiles are washed and rinsed the same way. We usually place them on a towel near the Dillon in the sun, allowing them to heat till they're almost too hot to touch. After washing we only touch them with latex gloves. This form of impact coating with the Dillon hits the projectiles fast and hard with the steel BBs and Moly. No suspension with pill jars in corncob. Hard, fast and
lots of heat. Think about this one with logic. What happens to metal when its heated? The Moly is not a negative micron, right? Well?..........
We do up to 50 .30 cal. projectiles per jar, or 200 at a time. One more teaspoon of Moly in each jar, seal and vibrate for 3 hours. Once impact coated the projectiles will not allow more Moly to bond, so the excess stays in the jars. Heat is the secret. Heat. Once rolled back and forth in a Terry towel or 30 seconds in the corncob jars, our Moly coated projectiles come out smooth, deep blue/black, glossy and impervious to scratching. Every time.
Because of the electro-polishing, the Moly won't actually stay in this particular bore very well, but it does its function of dropping velocity and prolonging barrel life.
Every other rifle in the armoury has had it's bore cleaned, hBN slurry treated and only fires hBN impacted coated projectiles. Every rifle in all calibers. This one solitary rifle is by design, a dedicated Moly rifle, and it works.
Hope this helps a bit.
zfk55
I forgot to mention that we use a Hawkeye Borescope and closely monitor all of our barrels.