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Help With 300 Norma Sizing and AI AXSR

Hello,

Wonder if I could get advice on a sizing issue. I know this is the place to ask because I've visited many times. Most of the info was above my pay grade and I figured, I'd learn the basics first before joining. I just started to load for a new AI AXSR in 300 Norma Mag and can't seem to properly size Norma Brass. I'm using a Forster 300 Norma Mag FLSA to bump the shoulder back .002-.003" but it won't chamber properly. It's a little tough to close the bolt.

After 1st firing of Norma Ammo, the brass grew .008" - .009" which is double what I'm used to seeing in my other rifles and brass. I figured the AXSR chamber is large or excessive. I've heard this was on purpose for Military use, but not sure. I have contacted AI USA and I'm waiting for their reply. I ran into this issue before on a Bighorn TL3/Bartlein I put together, but the brass didn't grow that much. It only grew the normal .004"-.005" and I believe I found the solution here and bought a Forster FL die that fixed the issue.

On this one (AXSR 300 Norma) a Forster die is not sizing the body enough to allow it to chamber smoothly. Can you advice or help with this? Do you know of a brand of die that would properly size the brass down to the base? I know the answer (I think) to my issue, just don't know which way to go. I don't want to end up buying 3 different dies to find the one that works. I've searched here and other forums and around here the solution was to sand the shellholder down (I'm using Redding #35 which is supposed to be the correct one) or have a custom die made, but never noticed a follow up to see if that worked. I'm sure that's what it is, a different die, but which company to go with that will do it?

The brass does go all the way into the Forster die, deeper than on my 6.5 brass, but I have no issues with 6.5, 300 win mag and .308 and usually get around 12-14 firings before tossing them. I set this die up touching the shellholder while arm was up (using an MEC Marksman Press) and then almost half a turn to where I get some cam over. This bumps the shoulder .002". I have bumped up to .008" to test and still did not chamber well.

New Norma Brass: (using Short Action Customs Headspace Comparator for 300 Norma) 1.893"
Once Fired: 1.902"
Sized: .002" Bump 1.900"

New Shoulder Diameter: .562"
Once Fired: .564"
Sized: .002" Bump .563.5"

New Base Diameter: .582"
Once Fired: .585"
Sized: .002" Bump .585"

Any advice you can offer? Is the headspace too excessive with the .008" to .009" growth in brass? I've been reading that 300 Norma is not easy to size and it sure does feel different and also AIs are not the smoothest actions, but I can still feel it takes more force to close the bolt on fired and sized brass compared to new brass. I also want to avoid sanding the shellholder down, but did order another to try. Sorry about the long post, but wanted to include as much info and detail as possible. I haven't been reloading long, only 5 years or so, but everything has gone smooth for the most part.

Thanks for your time.
 
Color the neck and shoulder of a test case with a Sharpie. Then chamber the round and see where the bind is occurring. (It is possible that your neck is too fat.)
 
From your dimensions, your rifle has a mil spec chamber. Color the body and shoulder to look for the tight spot.
Is this what I'm looking for? A black, carbon ring? That's all I'm getting. Wouldn't the given measurements already tell me where the problem is? The base area is .003" larger in diameter than new brass and the same size as fired. .585" If that is the issue and the die is not sizing it, is there a brand of die maker that has a record of sizing further down than others? I did contact Forster and I'm waiting on them, but with Shot Show coming up, I'm sure they are very busy. Thanks.
 

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You can’t chamber brass thats been onced fired?? Factory ammo or reloads?

If your chamber is on the large side the your die should havd no prob sizing it down under the chamber specs.
 
You can’t chamber brass thats been onced fired?? Factory ammo or reloads?

If your chamber is on the large side the your die should havd no prob sizing it down under the chamber specs.
It's factory Norma ammo. I can chamber it, but it's a little hard to close the bolt. I understand that the die should size it, but it's not.
 
When you say base diameter are you talking about head diameter? If it's head diameter an expansion of more than .001" is too much! Was all this brass formed in your chamber from Norma ammo? Where are you measuring base diameter?
 
Is this what I'm looking for? A black, carbon ring? That's all I'm getting. Wouldn't the given measurements already tell me where the problem is? The base area is .003" larger in diameter than new brass and the same size as fired. .585" If that is the issue and the die is not sizing it, is there a brand of die maker that has a record of sizing further down than others? I did contact Forster and I'm waiting on them, but with Shot Show coming up, I'm sure they are very busy. Thanks.
did you borescope the chamber to check for anything funky
 
When you say base diameter are you talking about head diameter? If it's head diameter an expansion of more than .001" is too much! Was all this brass formed in your chamber from Norma ammo? Where are you measuring base diameter?
The head and web diameter, both are .585" from the .582" new factory ammo brass that I pulled apart. I'm measuring about .002-.003" from the bottom base. Yes, going by what my other cartridges do before and after sizing, it looks like it's not sizing that area. For example on 6.5 it's .469" new brass and fired .471" but it sizes back to .470" and all is well. This was chambered in the rifle from Norma factory ammo. Compared to all my other brass/rifles, it sizes very easily and feels as if it's not doing anything, but it is pushing the shoulder back the .002" I set it at.

Again, I had this issue before with another 6.5 barrel and a different die fixed it, but now, I don't know which die company to go with to try and solve it.

Thanks.
 
Hello, wanted to update this. Both AI and Forster reached out and the gun was fine as I suspected. Forster ground the die down, but it's still not sizing the web area at all. I loaded up some H1000, Berger 220gr rounds at 80gr and 81gr that were hot, not hard bolt lift or any crazy primer stuff, but I can see swipes. I've read Norma brass wasn't the best, but can't find anything else.

I know the issue is using a different die like I had to in the past for another rifle, but not sure which die to go with other than Whidden per someone's recommendation. I'll try different dies until I get it worked out then come back and update in case someone else runs into the same issue. I was also told to use a body die and have one on the way to try as well.
 
Hello, wanted to update this. Both AI and Forster reached out and the gun was fine as I suspected. Forster ground the die down, but it's still not sizing the web area at all. I loaded up some H1000, Berger 220gr rounds at 80gr and 81gr that were hot, not hard bolt lift or any crazy primer stuff, but I can see swipes. I've read Norma brass wasn't the best, but can't find anything else.

I know the issue is using a different die like I had to in the past for another rifle, but not sure which die to go with other than Whidden per someone's recommendation. I'll try different dies until I get it worked out then come back and update in case someone else runs into the same issue. I was also told to use a body die and have one on the way to try as well.
Norma brass is quite soft at the base my buddy with a 338 Norma has similar issues if he tries to spice up his load at all.
 
Norma brass is quite soft at the base my buddy with a 338 Norma has similar issues if he tries to spice up his load at all.
I've read that a lot. I been trying to get a hold of Lapua or Peterson (no experience with Peterson), but no luck. Always sold out..just like N570.
 
Hello, wanted to follow up and close this. As everyone said, it was all brass related. Lapua brass allowed me 82grs of H1000 with Berger 220s and over 3000fps. I can probably go to 83 grains, no signs of pressure.
 

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