......... Al , if you were to witness an expanded head with a known starting load and known to be good components, how much expansion would be too much ? I think I know the answer , at least what I've been taught long ago .
Kneejerk response. "I have no clear idea what you're asking" BUT, my limit is perceivably looser primer seating with hand seater.
Based on your set of parameters ("known load?") ANY expansion is "too much"
I am not privy to any "Known loads" I guess..... I work up until my max is reached which is;
loose primer seating on the next round.
This is my MAX. In fact it's well OVER my MAX because it's wrecking my brass.
I like to absolutely, without fail safely KNOW where my max pressures lie in any given setup, knowing full well that a very safe load in one setup may well pressure right out on another rifle.
I have 2 Oehler 43 Ballistics Laboratories. I shoot under controlled conditions a lot.
Any new setup, any change in a known setup requires a new load workup. Assumptions can be trouble. Increases of powder charge or bullet weight may not progress in a linear fashion.... I recently worked up 16 loads for a subsonic prototype during which I documented workups using powders from "ultrafast" pistol/shottygun powders like Clays, Red Dot, 700X etc through the gamut and ended up with loads utilizing "ultra-slow magnum" powders like H1000, Retumbo and RL33. Some of the trends were counter-intuitive, some were startling.
My point is, I NEED a solid no-frills but dead accurate approach. Something repeatable.
And I don't give a rat's ass about "actual pressures" ........ it's like "actual velocity". I laff out loud whilst 6 fellers discuss whether their Magnetospeed at 3245fps is "more accurate" than their Shooting Chrony which is giving readings of 3256fps.
Back when I useta' measure stuff I advanced the thought that "natural progression of my casehead expansion was" as follows..... First fairly stiff fireform load pops out the case but not quite to sharp corners and just bumps the casehead up maybe a half thou. Just settles the dust. THEN, I fire for effect with a stout load (which has been WORKED UP TO PREVIOUSLY) and expect another thou, maybe even .0015 after which the case "seasons in" which means it hardens and toughens up to complete stability while only ever growing .002 in diameter, NOT ENOUGH to loosen the primer pockets. At that pressure I expect it to last for 10-20-50, even 100 firings with no change.
But.... K.I.S.S.
I now simply work up a load using the same 5 cases over and over until the primer pockets get loose. I throw these 5 cases away.
Then I back of a bit and start playing with the load in the 3-4gr prior to this over-pressure MAX zone. The load I settle on will be one which DOES NOT continue to expand, even if it takes 5-8 firings to get loose that's too hot for me.