Sling said:
At what point does increased mass and slower velocity actually hurt performance?
That is the real question and you see it tested on the 1k line year after year.
First off, the 25x59 round is a muzzle velocity of 1390fps and still anti-material out to 1.2 miles... Must be a HUGE arc in the ballistic path though, not too unlike a catapult.
It is easy for most shooters to forget that BC is really the coefficient for ballistic travel. Its simply a function of mass and drag. Higher BC means higher density materials in the same bullet shape, or reduced drag. I don't believe the hype at all about bucking the wind with higher BC. The BC is about the nose to tail aero, not the cylindrical crosswise aero, but mass is a more prominent part of that function and higher BC usually means more mass too, so often higher BC means better wind bucking too. Really equal mass bullets with different BC will need different minimum twist rates to stabilize flight.
Ultimately, there is a sweet-spot between trajectory ballistic arc, flight path stability, wind effects, and shooters ability to repeat all; or better described "manipulate all" such that the paths all intersect at the target location.
While bullets are still lead, yes there is a limit. Look at 1k .308 for example. Starting with 173gr in the M1 Garand for rules reasons, but when switching over to .308 the 168gr was king for a long time. Then many shooters moved to 190-208gr for trials and found powder/case volume to be an issue, and currently are back to a 155gr to balance velocity and BC. Balance being the key word.
I'll go out on a limb and say that all else being the same, higher mass, lower velocity is better always, but limit 1 is seating depth, otherwise we'd be loading 90gr Sierras at mag length in our .223. Limit 2 is barrel twist, at what point is the bullet unstable, meaning new barrel is needed? Limit 3 is case design, at what point is the case shape and volume the limit along with barrel length and powder burn rate. Finally the primer's ability to ignite the powder. Naturally, these are in no order, but all are already variables in our owned ballistic solution finders, tuning is about finding which one is most critical which means it is up to you to determine where the limit really is.
-Mac