Ed, Is this the same as using the Lee Bulge Buster pushing the case through the bottom of the 45 ACP Lee Factory Crimp Die? If so, doing that would probably have prevented the shoulders from growing as they did with the small base die...?
edit added: may not fix the described problem but unlikely it would hurt anything since the 308 case above the web is about 0.020" smaller than a 45 ACP. I may play with a couple cases just to see since it's unlikely to result in a significantly stuck case.
No you do not push the 7.62 case through like a bulge buster die, you use it to just size the base of the case. "BUT" some say that using the .45 acp carbide die could distort the case. Meaning the upper part of the case is not supported as it is squeezed through the carbide ring. And using the 30-06 die would support the upper part of the case body and make the case more concentric.
Bottom line, using a runout gauge on the case body after sizing with the .45 acp die would let you know if it distorted the case. Some of the Lake City cases if sized in a standard .308 die become a two handed operation. And sizing a normal case like the OP has it would just size the very bottom of the case and not distort the case. BUT the small base .308 die did the trick for the OP and a .45 acp die would be my last resort.
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