So you feel it could be a free bore problem.HS is slightly longer on 5.56 NATO than on 223. Leade and freebore are different. Always remember it is safe to fire 223 in a 5.56 chamber but not 5.56 in a 223 chamber. There is a big difference in pressure of 5.56 over 223. The Wylde chamber is set up to allow either to be safely used.
With the case being longer he could of developed a carbon ring. Sounds very responsible to me.. Sure happens with bolt gun . Larry