I'll try to answer your questions Cc.
I typically see 1/2thou variance in new necks. Bullets under 0.00002, which is of no concern to me.
Neck thickness does not increase with fire forming. Technically, expanding necks decrease in thickness, and are only downsized back to baseline. Donuts I'll speak on below.
I do measure all necks, and with better accuracy than most reloaders. My selection of cases is based on those with same neck thickness, and no variance of their thickness. These measurements are at 0.0001 accuracy or better, with fixed datums.
With Lapua and Win reloading brass, this buys me ~2 out every 10 cases on average to move forward with. I turn necks for some chambers, but not all.
I don't always need necks to be so good, but thickness/variance there is indicative of case full length quality. I manage my cases below 1thou loaded TIR, and that is one of my limits for further case use.
That might seem a crazy cutoff, but for my sizing/fit plan 1thou TIR is outrageous. It would indicate something in a case's character is wicked, and could throw a shot.
For each chamber I've had control over, I set neck clearance no greater than 1thou.
Been running with 1/2thou neck clearance for my latest chamber, and tested to estimated 0.0001 clearance just for the learning. This is actually a fitted chamber, with 1/2thou clearance from new brass -everywhere.
I have over 80 reload cycles on the brass, at SAAMI max load pressure, with no sizing other than occasional ~1/2 to 1thou shoulder bumps. No body or neck sizing.
With this experimenting I've learned a lot in contrast to magazine articles and folklore.
That brass 'flows' into necks, is not something I see.
Brass is rolled, thick towards thin (up cases) with sizing.
Donut formations or changes, occur with neck upsizing to higher cals, and from heavy body/shoulder sizing. Otherwise, donut thickness is simply that inherent to case manufacture.
Well that's what I see. But I've never chosen long/super low shoulder angle cartridges (like 30-06).
So maybe it's an issue there, I don't know. Won't be for me, I know that.
I don't FL size, anything, ever, so it appears to me that even ~800 reload cycles would not change MY initially turned neck thickness.
There is just no action from me that would move brass up to necks.
And this is why I'm curious about simple fire forming of brass, increasing neck thickness.
I know that the things I do in reloading are different and not required.
But in 48yrs of reloading I never did it for the shooting. I do it for the learning.
I don't shoot varmints or targets because I need to either. I do that for the learning also.
So when someone claims X leads to Z, It's valuable to me when they can describe Y.