I measured the cases that failed to fire. The base to shoulder measures 1.600 to 1.602 and a fired case measures 1.610. OAL of the brass were all 2.008
I've always bumped shoulders back .002 when resizing but is .10 gap enough to cause a fail to fire?
Yes. I believe you have identified the problem. On the first firing you might use a tighter neck bushing in the attempt to keep the firing pin from pushing the bullet back into the case. A false shoulder will do it, but that's a lot of work.
Rick