They where cast steel long ago! You should try opening a book some time it will do wonders for your. Remington's first real game changer for themselves are other gunsmiths where their cast steel barrels! Unless you work in a museum though you have likely not seen one in real life, handled one or fired one.
Long before Remington purchased a CHF machine they used what would be considered by todays standards some very impure steels for barrel steel. People joking called these modern rifle barrels cast because of the history of Remington long long ago using cast steel barrels. If you tried to use harsh cleaners like strong ammonia from Hatcher's Notebook it would attack the barrel steel and eat pits into it. A high quality very uniform 4140 or better will not be easily attacked by exposure to strong ammonia unless it is left in a really really long time. Even Sweet's which does not contain strong concentration but rather weak concentrations of ammonia was often enough to attack the steel.
Science, Math, History can go a long way in preventing one from looking foolish on a topic that has been very well documented.
Funny that there is not a single military purpose built sniper weapon made with button rifled barrel or cut rifled barrel today. The Army's latest sniper rifles have to have a minimum 20,000 round barrel life with specified accuracy. The only way to do that is with CHF barrel no cut rifled or button rifled barrel can do that. Likewise no serious BR shoter in America would ever use anything but button rifled and baring the 30BR most never see a 1000 rounds before they are replaced. Hart makes some fantastic barrels but they also in my experience shoot out faster.
CHF=mass produced OEM barrel I doubt they are checking the mandrel that closely before making the next barrel. I doubt they are maintaining the mandrel to ideal specifications before sending it back to tooling to be refinished.
I worked for General Motors for 7 years in manufacturing. They figured they could stamp 3X-4X the number of pick up truck box panels before repairing the dies if they just shot some orange peel in the paining to hide the uneven stretching as the dies wore out. They figured out that if they filled the rear axles of light duty pickup trucks with synthetic gear lube they could call it lubed for life lowering initial cost of ownership for fleet sales and save $0.03 per rear axle by not machining and threading a bolt hole. They ran the water based tool coolant at one plant at something insane like 40X higher concentration than manufacture recommended to reduce tooling cost. That created 2 problems first workers where exposed to to neurotoxins from that high concentration of coolant for decades and it encouraged black mold to grow under all the of the line. My point is that large corporations consistently do things not in the best interest of their workers or their customers. You can not compare something manufactured under those conditions to something made with an eye to detail and quality specifically for those that want the best accuracy bar none!
It is not the process or the machinery sometime often it is the men and women running the machine and the direction the boss above them gives them. Modern manufacturing tries to build in fantastic levels of precision compared to 20 years ago with the design of the tooling and assembly line layout so that mostly unskilled labor can turn out a quality product that is far more accurate than most products in the past with less time, re-work and skilled trades needed. Consistency over skilled work.
Today you can make 5X the number of rifles made in a given amount of time with almost no need to re-work a single rifle. You can get 85% of those rifles to shoot MOA or better. That was unheard of 10 years ago and even more so 20 years ago. In the past with an army of gunsmiths and skilled machinist and old equipment you had a bell shaped curve with sub MOA factory rifles making up the tiny front of the bell most rifles in the largest part of the bell curve in the 1.75-2.5MOA area and the back of the bell curve being 4MOA or worse. You probably had 20% rework required and who knows how much factory warranty work because the rifle was not right when it left. The numbers I put up are not real numbers I made those up just to illustrate a point. Sure the rifles looked better finish wise and were often much slicker but the man hours needed to do that was insanely high compared to today. The skill required was also much higher.
We just do not have enough skilled trades and gunsmiths today willing to work for the wage needed to be competitive. People with those skills can go some place else and either make a lot more or make the same in a far more comfortable setting.
Look at the improvements Ruger has made to Marlin lever guns. The quality, fit and finish and consistency is fantastic by design! There is a great video explaining how they have managed to do that with a small line, small number of unskilled workers, modern machines. If you find the video I think it is 20 minutes long tops and it is a very good video.
People who make cut rifled or button rifled barrels have a bias towards what pays the bills! Nothing wrong with that. I think it is dishonest though to put the blame on the method when in reality the comparison is not apples to apples. It would be like comparing a fwd n/a 4cyl Toyota Camry to a rwd Ford Mustang with a turbo charged 4cyl. Sure they both cars with 4cylinder engines but that is about all they have in common. Comparing a 1/2 gasoline truck to a 1 ton diesel. A hand forged hi end kitchen knife to a Walmart of Dollar Store kitchen knife!
I respect Franks knowledge a lot until he starts talking about CHF barrels that he does not make. We have no idea just what can be done since factories do not share their research with us on what they could make if they decided too. Some companies pre-profile the barrel blanks before hammer forging some do not. Some normalize the steel twice most only once. Almost all OEM's hide behind "that's proprietary".
I am still waiting to see all these barrel makers finance engineering research and publish the results! I do not see them giving away anything like an instruction manual or competitive analysis or their trade secrets! They will not even put the name of a well known OEM barrel normally when they put up a video or still images or any measurements! If your science and truth can not hold up in a court of law and your afraid to speak the truth for fear of a law suite you not really doing anyone any favors really.
In fact if scientist and medical professional where not likewise such cowards the world might not be in the situation it is currently in with SARS-CoV-2, Vaccine Injury's, Lack of Efficacy, Mounting Supply Chain Crisis, Inflation, Huge Spike in All Cause Mortality, all down to fear! Cant speak the truth out of fear! I might be wrong from time to time and I often have to apologize for being blunt but I always tell the truth unless my wife is asking me if a dress, skirt or pair of jeans makes her butt look fat!
Anyone that has looked down the sewer pipe that Savage calls a button rifled barrel can see that the man and the tooling and attention to detail matters! HARTS button rifled barrels look nothing like a Savage!