And.... one excerpt from us on hBN barrel prep.
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We're not, but if you want to send yours to me I'll coat them for you Matt. You'll have to do your barrel.
(From Dad's info)
Clean the bore/chamber/throat with Wipe Out or a like
non-ammonia based copper remover. Use a carbon remover specific like Montana Extreme or a like carbon remover in the chamber and throat.
If you have one, inspect the bore for
complete copper removal with a bore scope.
If not, be safe and use the Wipe Out with a nylon bristle brush, working up a heavy foam and let stand for a few hours.
Dry clean completley with patches or clean swabs.
Take a new .30 caliber cotton swab, or take your old ones and run them through the laundry or dishwasher.
Dry completely.
Short switch back to square one:
You'll get your hBN in a container with a plastic, tape seal around the outside. Open it with extreme care and only long enough to fill a small, sealable pill bottle 1/3rd full. Re-seal the container
immediately. Re-apply the exterior tape seal fully and tightly. Store at room temps in a secure place. Spill that container in a room in the house and your wife will be using a bat on you for weeks to come.
(No, I didn't, and my wife uses Darning Eggs instead of bats)
Screw the swab to the end of a cleaning rod just long enough to run the bore, open the hBN pill bottle, carefully roll the swab in the hBN, (close the hBN bottle immediately) insert into the bore from the breech end if possible. If your rifle won't acommodate taht, run it from the muzzle end. Go all the way through and then work it gently back and forth while slowly withdrawing the swab.
Once its out, leave it alone. The first few impact coated projectiles fired through the bore will do the ceramic coating for you, and that's it. You've done it. From that point on fire
only impact coated projectiles through that rifle. Cleaning is done with dry patches, no chemicals at all.
For the chamber/throat area, use the right sized swab to fit into each and use Montana Extreme or a like carbon remover. Don't run any cleaning solvents down the bore.
If you feel the need to do that once in a while, cool...... but make sure you use the
clean swab and hBN process again. It only takes a few minutes. I unscrew the swab and keep it inside the pill bottle so that it remains uncontaiminated.
To understand how it works, save me a bunch of typing and read the patent.
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BTW, Brian, this from the patent is why I gave the OP a caution on barrel type, and its dead on. Don't ask how I know and how many wasted projectiles. :
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This is the description of the barrel that eventaully was the cause of withdrawing
this particular rifle from the hBN process.
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The process on the barrel, probably requires some explanation. All of the properties applied, from the parent barrel material to the finishing process (electro-polishing) inclusive of the taper bore (there is a slight taper from breach to muzzle - about .0006" , that's six ten thousandths of an inch.) This achieves a couple of desired conditions: 1) linearization of the surface molecules of the bore surface {as you no doubt are aware from your machine tool background, every time a cutting tool touches the material a 'crust' is formed. This crust is what "barrel break in" is meant to correct. This is also, why 'break in' is minimal on your barrel}. Secondly, the taper configuration of the barrel, in affect, creates a freebore situation for the entire barrel length. Or, another way of looking at it is the barrel achieves a more uniform, or normalization condition for the bullet being pushed down the bore. All this achieves more even or consistent muzzle velocities which tightens standard deviation.
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This is an excerpt from us concerning that discovery.
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Edge, as of today the Wilson AR10 is no longer in the mix. Unable to get anything better than a .624 and moa I did more answer searching and actually unintentionally stumbled on the answer this afternoon, and it wasn't one I was expecting.
The Wilson's barrel is made of 17-4 Stainless Steel and is Electro Polished, and therein lies the problem. A brief conversation with a Stanford Chemicals rep disclosed the fact that the bore in this particluar rifle will not allow the submicron hBN to sufficiently embed itself into the steel to produce the desired results. The zfk55 Swiss Sniper will now be the control rifle for other Swiss firearms and my Son's other AR10s and various rifles. Those barrels all have bore surfaces suitable for hBN sub-micron penetration.
In addition to the above, I found this in the patent and obviously had not paid close enough attention. This is something my Son asked as well and apparently I wasn't listening to him closely enough either.
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We've made a few errors, but they've also been resolved. Of the two ways to impact coat we prefer the peanut butter jar in the Thumler's Tumbler. Using the smaller of the two jar sizes, fill it 1/4 full with the BBs. Add 2 grains of hBN and tumble it for an hour. This link is where we began, but we didn't follow the directions specifically. Ours works better for us. This also shows the use of smaller pill bottles, but they're also for smaller projectiles. We clean the coated projectiles by rolling them back and forth in a large Terry cloth towel.
http://www.6mmbr.com/bulletcoating.html
After the BBs were coated, we added 100 175gr Sierra MKs and another 2.5gr of hBN. This amount was tumbled for two hours. The results were exactly what we expected with the first group, but then...... I made a judgement error.
I continued reading and searching the net for anything we had missed and read a few posts by frequent users that indicated I was using far too little hBN. I changed the formula and proceeded to waste a lot of time and projectiles. After a lot of frustrating 1" and 1"+ groups I went back to the original patent page and found a small poaragraph I had either overlooked or forgotten in all of the very dry reading.
This is the page.... http://www.patentstorm.us/patents/7197986/description.html
And this is the all important paragraph:
Secondary Ion Mass Spectrometry (SIMS) testing performed on the surfaces of the internal bore of gun barrels shows that the boron nitride powder used in accordance with the present invention results in the ceramic powder particulates beingclearly embedded within the grain boundaries of the metal gun barrel. These test results show that burnishing sub-micron particulate ceramic is effective, and that continued firing of uncoated bullets will continue to experience the advantages of thepresent invention for an extended period of time. Such testing also shows that excessively coating boron nitride powder onto bullets provides erratic results and sometimes no velocity improvement. Thinner coating on the bullets provides more consistent velocity improvement
Now I have a nominal 900 projectiles to re-clean in a sonic vibrator with denatured alcohol. Its going to be a long Sunday.
Those that tell you "One inch ? Big deal. I do better than that with my .308 bolt action."
Yeah, but remind them that we're talking semi-auto, not bolt action, and we've gotten .64moa with our best 5 round groups thus far.
I'll answer whatever I can for you, just ask. For the moment I'm headed for the reloading room to continue cleaning over hBN'd projectiles. Sheesh..........
P
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I have no clue as to why they say that. The chronograph doesn't lie and we experienced an immediate increase in velocity with the same projectile and same load.
The Wilson is a guaranteed moa at 1,000 yards using Moly. He's done this for years and we were able to demonstrate that the correctly hBN coated projectiles equaled his accuracy the first day. My error was in reading info from a lot of other users who used more hBN in the process, and by increasing the hBN amount and impact coating time I created a situation as described in the patent. Too much hBN causes erratic results. We also didn't wipe them down properly. We just rolled them in a large Terry towel, and that left too much reside on the bullets.
For us, its increased accuracy, a faster bullet supersonic out beyond 1,000 yards and extended barrel life. If you're nervous, wait a few days till our final results are achieved. Wait till we're at the end conclusion and I'll have a bit more info for you soon.
BTW........ If you can smell the hBN, you're too close to it. Don't sniff the jar! .... and do the BB/projectile separation outside, not in the reloading room. That odor is the sub-micron particles themselves entering your nose. Go back and re-read the sequence at the beginning of this thread in its entirety.
P
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Here's where we are, Edge. 5 round group minimums.
1/2"moa. We went through both RE15 and 4064 in 1/2gr increments. We suspected that Wilson shooting at sea level with us at 4,000 feet was going to make a difference in his load data, and we were right. 4064 is moa for sure, but the RE15 produced tigher groups. We checked LC against Win brass, but truth be told we think this shiney LC is machine gun brass. We'll be buying some brand new LC next week. Unfotunate that I have around 2,000 LC supposedly once-fired, but now I'm suspicious.
Lat forgot his camera so we'll save that for the 300 and 500 yard shots. Onhce we're truly happy we'll go down the valley for 1,000 yard shooting.
The process ended up being 100 new Sierra MK 175s in the 5" peanut butter jar filled to the 1/3 mark with steel impact coated BBs. Add 2.5gr of hBN and tumble in a Thumler's Tumbler for 3 hours. I know all about all of the posts about amount and dwell time, but after some 350 projectiles coated at varilous amounts, dwell time and sent down range, this is our current opinion. That's not to say we won't mess around with both factors this fall, but at 1/2"moa with a .308 sem-auto I'm not going to complain.
One more session this afternoon, and I'll keep you posted.
Another discovery excerpt.
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Hidden within a huge mass of the manufaturer's information was this......
By Tumbling/Vibratory bowl coatingThis method is ideal for bullets and other small parts.
Speed and friction determine how effectively the material bonds to the part.
The greater the speed and the pressure of application, the greater the bond.
Correct Method is:
Clean and degrease the part. Take 5-6 small empty plastic bottles (empty aspirin bottles will do). Put few parts in the bottle and fill the bottle (up to 75%) with WS2 powder and steel BBs. Fill all bottles likewise. Put the bottles in vibratory bowl/tumbler with sand, vibratory media or with the bottles wedged.. Vibrate/Tumble for 4-5 hours. Empty the bottles (you can reuse WS2) and wipe clean the parts with soft tissue/cloth.
We could have saved 275 bullets if we had found this a month ago!
After 5 hours of vibrating, the 175SMKs feel and look quite different than any of the previous attempts.
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All of the above has now been resolved by us for our applications. I'll post current progress here in a few days. We're very determined to prove the hBN process to ourselves across a broad spectrum of applications, so............
Waddaya think, Brian? Am I anti-hBN?? ;D
zfk55