This has been beaten to death but I will post about it again. So bear with me! Let's stick with 6mm for starters.
If a customer calls me and ask for a 13.5 twist 6mm barrel with 5R style rifling for a 6ppc type gun build I tell them flat out I will not make it unless there is a understanding that if it doesn't shoot that I'm not taking it back. If they say I just want to try/experiment etc...then fine. Why? The short jacket 6mm bullets used in ppc type guns have a short bearing surface. Those short jackets I feel the rifling/lands don't bite and drive the bullet good enough. They will shoot high .2xx's to flat .3xx's but nothing smaller than that.
The long jacket 6mm bullets like 105's etc...I don't see a difference in regards to accuracy. For one example I shot a two man team match at a 1k yards like 10 years ago. One rifle still had a Krieger barrel on it from when I worked there and the other rifle had a 5R barrel that we made. Same chamber reamer, same loads, same barrel length etc...as far as velocity goes the 5R barrel was 30fps slower on average but to me when you are with in 100fps that is the individuality of the barrel so that didn't mean anything to me. I've had guys tell me they want 5R rifling because the bullets seal better in the bore and they get 150fps more velocity etc...ummmm O.K. but I don't see it at all. In regards to accuracy there was no difference that I could measure. We took 3rd place in the two man team match as well.
Now other calibers like 7mm, .30cal. etc...this doesn't seem to be a problem. Just in the short jacket 6mm's.
We make more then our fair share of ammunition test barrels. Both accuracy barrels and pressure test barrels. We make barrels for both the gov't, and bullet makers and ammo/bullet makers. Now with me making this comment we are talking about production match type bullets (not someone making custom match bullets at home etc...) also keep in mind the ammo makers/bullet makers have protocol they have to follow. They clean the barrels at set intervals, usually being shot out of a fixture (taking human error out of it) as well as they are normally tested indoors in controlled environments in regards to temperature etc...and also not dealing with wind conditions etc.... again taking variables out of the equation. They've tested both 4 groove and 5R rifled barrels in identical calibers etc...and they have not noticed any difference in regards to accuracy and or barrel life. Again this is information collected from multiple sources. So when I get hard data like this it's hard to ignore.
I've shot 2 groove, 4 groove, 5 groove (conventional style grooves), 5R, 6 groove and 8 groove barrels. With the exception to the 5R rifling and the short jacket 6mm bullets I described earlier....again I see no real world difference in regards to barrel life and or accuracy. Anybody saying differently I will take issue with. A good example is Larry Costa just recently. Won the BR nationals. Guess what. Every barrel he shot had conventional 5 groove rifling. He won more awards in one match then I think anyone else ever has in one match at one event. I could be wrong.
Now other thoughts and comments. There are some rifling profiles I do feel don't help barrel life at all. Some rifling profiles with very thin lands or profiled type lands don't help. There is no meat for the wear. Also just recently a bullet/ammo maker tested polygonal rifling in a pressure test barrel. It was the only change made. Same caliber, chamber etc...it gave up some (not a lot) in terms of velocity. Some say 5R cleans easier then 4 groove etc...the vast majority of my barrels are either 4 groove or 5R and the way I clean my guns I don't really see a difference. From a carbon fouling stand point the 5R might clean a little easier because the patch isn't trying to get down in the corners like in conventional rifling but in regards to copper I don't really see a difference.
I do feel the 5R rifling the lands don't directly oppose one another. I do feel this can help fight bullet failure because it doesn't upset the bullet jacket as much as an even groove type barrel does with saying that though bullets are a variable. Bullets themselves fail because the bullet can have problems with them. Bullet failure is more of a problem for a long range shooter than a short range shooter. I say usually after 300 yards is when it's going to happen. A short range shooter will usually never see a bullet blow up etc...might see accuracy problems but not a bullet failure.
Some say if you want hard core accuracy you want conventional type rifling. A 4 groove, 6 groove, 5 groove (not 5R) etc...to an extent I do believe in this. The lands do the driving. When a shooter asks me questions in regards to which rifling is better usually my first come back is what are you using the gun for? What's the caliber? What bullets you shooting? So keep this in mind.
My 6 Creedmoor has 5R rifling. If I drive the gun right it will give me sub 1/3moa. This isn't a bench gun. My 6 Dasher shoots as good or better. It has a 4 groove barrel on it but what I would use the Dasher for is totally different then what I would use the 6 Creedmoor for.
Also keep in mind all of the variables. Bullets are a variable. They vary from lot to lot and can have a big impact on accuracy and have nothing to do with the barrel. The barrel is quick to be blamed I feel but the bullets a lot of us take for granted. Powder is a variable. The charge/load what one barrel likes could be different from the next barrel or different make of barrel etc...
Later, Frank
Bartlein Barrels