Hello Kimber .204 - my process is close to number 1, accept cleaning, length trimming before annealing f.e. - Until now I was very happy with the service, we had also good experience at the IWA in nueremberg, I´am only dissapointed with asking questions from peterson and then never heard anything else again.
Thanks for the update.
So you fired the brass once in this same gun (I'm assuming).
Then you cleaned it and trimmed it. I'm assuming that you sized it before you trimmed it.
I haven't loaded for 375 Cheytac, but I don't typically need to trim after the first firing, especially with Peterson brass. Was this done just for consistency, or was the brass out of spec (too long)?
If the brass was so long that it NEEDED to be trimmed I would think excessive headspace is the problem.
If the brass didn't really grow after the first firing (I don't know why you trimmed it) I might suspect the brass itself.
The other thing you mentioned was two different bullets. I'm familiar with Cutting Edge, but not the other bullet you mentioned. I've heard of guys having pressure issues switching between solid and traditional bullets, but I've never experienced it myself.
Also, I would just send a few pieces of the new lot back to Peterson and ask them to test the brass, check the dimensions, wall thickness, case head hardness etc. I know and have shot with the Lead Ballistician at Peterson, and they run a pretty tight ship. But like anything, your product can only be as good as the materials you put into it.
I think you said the only things different were bullet brands and brass lots - have you tried both bullets/loads in the "good" lot of brass?
Good Luck, keep us posted.