Steve,
you're actually making my point here. You don't trim, and you clearly (and correctly) state that you can't see where it as affected accuracy one whit. I'll agree, and doubt that you could prove any sort of accuracy gain, or loss, based on .005"-.010" in case length alone. As to why I've done it this way, that's sort of a different situation. Remember, at any given moment I was loading for 20-30 different 308s, and didn't have time to try to keep brass separate by gun. Or monitor their case lenghts, by gun. It all had to be processed at the same time, and some standard had to be set. In the instance of the 308s, that standard was 2.000" even. To be fair, it wasn't my call initially; I inherited it from Jim Hull, my predecessor in the lab. It certainly didn't cause any problems, and I saw no earthly reason to worry about changing it. I ran the next 20+ years doing it the same way Jim had set it up, and never had reason to doubt the choice. For those not familiar with the requirements here, this equates to my firing literally hundreds of thousands of ten-round groups over the years, with the vast (95% or more) majority holding somewhere within the 1/4 to 1/2 MOA range at 200 yards. Not a single time, ever, can I recall a group that failed to stay within those standards that could even be remotely blamed on case length. Not once, ever.
Aside from the 308s, I also had several other chamberings that required the use of cases which were often shorter than the SAAMI specs, for one reason or another. We were running a 6.5-08 as a standard test vehicle LONG before Remington ever standardized the 260, just as we were the 7mm-08. I made almost all of these cases from 243 Win brass, with the resultant case length variations. The Sinclair gages you mentioned were used to set what we considered acceptable dimensions, and I'll have to admit, I never lost any sleep over it beyond that. So long as the cases weren't too long, I was perfectly happy.
This topic seems to have come up frequently over the past few months, with a few guys I've spoken to stressing themselves over trimming all their cases to precisely the same length, right down to the thousandth. It's just not an area to be that concerned about, and you'll never notice it in your shooting results. Over on another site, there's a very heated debate (which I've specifically avoided delving into) concerning different impact points from the last round out of a Service Rifle. Really? In the thousands of strings I've fired in HP competition over the years, I've never once heard a coach calling something different on the last round out of the mag, as oppsed to the one or seven that previously went down range. Nor have I ever seen the need to hold differently to account for this "last shot impact shift" that has them so worked up right now. In the HP venue, I've shot for several military teams with both the M14 and M16 families of Service Rifles, I'm a Distinguished Rifleman, I hold the President's Hundred and several State Service Rifle Championship titles. If there was some sort of impact shift that amounted to anything more than fly feces, I think I would have run across the phenomenon. Total BS, and yet it's the topic of a heated debate. My point here is, you get any group of shooters together and you can stir up a controversy, valid or not. I think everyone can make their own decisions from there. Personally, I'm not changing a thing.