Yep the devil is in the little details. I built my second complete AR this past Saturday. I used an Oden Works DMR 18" 223 W 8" twist barrel with their supplied "tunable gas block". I used a STNGR Hawk handguard. After installing I noticed that the gas block touched the inside of the handguard slightly on one side and really close on the other side. I broke out the dremel tool with my flex wand and ground on the inside of the handguard and now it is truly free floated. That made me think, I really did not do a check for this on my first build I did a couple months ago that used the same make barrel and gas block and handguard. It is a 6.5 Grendel and I have shot it some and with handloads it shoots sub MOA but BINGO the gas block was touching the handguard slightly. I pulled it off and ground it for good clearance and I will also shoot it along with the 223 tomorrow. Maybe they both will shoot as my buddie says "half a bullet hole size group" LOL.