.......How do you determine what charge to start with before you start with seating depth? I feel like a dog chasing my tail sometimes...
Loading manual is a good place to start
Compare cartridge size to another of similar size then, use a load known for your known cartridge
One example would be going from a 243 to a 243 AI
You can use a known safe load for 243 when developing a starting load for the 243 AI
-------------
IE: the wildcat I am working on I found the Grains capacity of the case to be 30 grns
I know the case is larger than a 223 but slightly smaller than a 22BR
...............If I dont have a manual to reference from. I can START with a known safe load for the slightly smaller case being a .223 then work up.
Which is 25.0 grns of W-748
So I started with 25.0 and worked up until I experienced pressure signs
.....so as to also find the max load
to stay away from it.
So when starting at 25.0 grns It shot well but felt pretty mild which it should have because that is
the (Smaller cased .223 load) and knew it would actually call for more powder being a slightly bigger case than the 223.
Once I got to 27.0 grns it felt right and shot well
and as I approached 30.0 grns the sound started to become different, more sharp and recoil was slightly more noticeable etc and I knew I would be experiencing max soon
sure enough at 30.0 grns that was max
So the optimum load being at 27.0 grns is about right being 3 grains under max
Now of course I have to finer tune that by then working in 1/10ths of a grain up from there to perhaps 28.0 grns (Still staying safely away from pressure signs.)
---------------------
Very often you will read or hear guys say
"I started getting pressure signs so I just backed it off a grain"
This is often all that's required to be safely under max and is also often the optimum charge,
or darn near close to it.
In this case me being 3 grains under is def safe with respect to the size of the case capacity and the percentage difference of charge weight from 30.0 to 27.0.
----------------------
You need to be able to read ALL, the pressure signs not just one
Head expansion, Reading the primer etc.
A primer can start to flatten and that's alright
As long as the head is not expanding, (read the head in 1/10ths with a mic and compare to a sized case)
You do not want the head to be expanding at all
If you are within safe charge limits the head /web area should stay the same dia. as when it is F.L. sized
----------------------
While doing this you want to read your velocity
if you are 100 fps slower than where you should be but get pressure signs
you need to go to a little bit slower powder and start over again with this
If your velocity is where it should be and SD numbers are where you want it to be.......
.......Now you go back to adjusting and finalizing your seating depth since your charge weight is targeted.
-----------------------
In my 22 BR's I can be anywhere from 3550 to 3800 fps with bullets anywhere from 50 grns to 60 grns
But still shoot good because the seating depth is correct
-----------------------
In the 22 BR's I have developed Loads using 3 or more different powders,
W-748, SRB-118, AA2520 to name a few
that all shoot in the .2's or better, Because I keep the same seating depth once I've found it.
This makes it nice because you kind of want options with powders when sometimes the market is sold out on your go to favorite powder,