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Failure at the range today.

I had an incident at the range today and would like opinions about what happened and what to do differently from here on out.
I shoot a Unitah 223/5.56 Wylde chamber upper on a standard AR lower. Night force optic. About 1500 rounds down range on this set up. I have been shooting Lupoa match brass, CCI No.41 primers, 24.0 grains of Varget, 90 grain Hornady A-tip.
Last month I shot 2 MOA at 1000 yards at the Dead Zone shooting Park. All was good.
Because the Lupoa brass is hard to find, I bought a lot of new Nozzler brass. I reduced the charge by half a grain and though I would work up a load with this new brass. The ninth shot was exciting. View attachment 1575941 was exciting. I'll post pictures. View attachment 1575932View attachment 1575935View attachment 1575938
 

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I was trying different seating techniques. That's why the seating forces are so different. This round had no lube, just shoved it in with .002 interference fit
 

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When you re running that close to top end then even when you re changing brass, primers, seating depth, etc need to back down at least 5% and work back up …..

If you were middle to lower load nodes then carefully checking a component change “might”be a little less critical.
 
I had a similar (but more violent) experience with my 6mm Grendel in which case I had a full case seperation, a primer pocket blowout and the destruction of my bolt carrier. This was with a load that I have fired several hundred rounds of in the same (Starline) brass.
My only conclusion is that it was possible (but unprovable) that I had some tumbling media stuck in the case thus reducing the case volume.
 
Are those adjacent fired rounds in your ammo box loaded the same as the compromised piece? Please clarify, 23.5 or 23.8gr varget was the powder charge? They certainly don’t look over pressured if so. The case failure certainly looks like an over pressure event. Excuse me if I’m misinterpreting or didn’t read it somewhere in your post.
 
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Can you see them now?
Yes. I had an issue with nosler brass a few years ago. I was using hornady and got some free nosler brass. My load was 1 grain under published max so i loaded up the nosler with same load. First shot i saw smoke by my face from the action. It blew the primer out and had a major ejector mark on the brass. I thought i was safe 1 grain under max. I wont do that again. Thankfully it was not worse, action was not harmed.
 

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