I was re-sizing some 4-5times fired 6 Dasher Alpha OCD brasses using a newly received FL sizing die, found the headspace grows about 0.0015-0.0020" after resize.
Fired brass headspace: 1.1935-1.1940"
After resizing headspace: 1.1950-1.1955"
1.My initial setup was, push the press handle all the way down(rise the ram all the way up) and screw the FL sizing die all the way down to touch the shell holder firmly. The decapping pin, expander and rod assembly is uninstalled.
2.Then I made some changes based on my initial setup, after lower the press ram down, I give the FL sizing die additional 1/4 turn towards the shell holder, in case there were some gap, now the shell holder and the bottom of the die are contacting tightly.
But, same result.
I repeated the above 2 methods using Redding competition shell holders, tried 0.002, 0.004 and 0.010 ones, all give the same result.
3. Based on my initial setup, I give the FL sizing die more adjustment going down, add from 1 full turn to 3 full turn step by step. At some point I wasn't sure exactly how much adjustment I made, probably around 2 full turns, it actually resized the brass with increased headspace from 1.1955" down to 1.1910". Unfortunately, I lost that point when I tried to back the FL sizing die up a little bit so it will size the brass to 1.192" and I can't find where that point is after.
Here is a photo of the brass after resized with black marker covers from neck/shoulder joint to the top of the body.
It seems there are contact/force applied on the body and the joint between body and shoulder, but no contact or only a minor scratch on the shoulder.
View attachment 1428268
4. Tried with a Redding Type S FL sizing die using my initial setup, it works as expected, sized brass to 1.192+/-0.0005" including those brasses I tried above with increased headspace.
As I suspect the new sizing die might have a longer body, I used depth rod on my caliper measured the depth from the bottom of the die to the brass body and shoulder joint point inside the sizing die, I got approximately:
1.100+/-0.005" for the new FL sizing die
1.070+/-0.002" for the Redding Type S FL sizing die
Seems there is 0.025-0.030" difference.
Does this sounds like a manufacturing issue with the sizing die? or something I did wrong. Thank you.