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6.5CM - Reloads aren’t chambering ?

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Hi,

I’m stuck on what’s happening here and need some help. I’m not an inexperienced reloader but I do have a lot still to learn.

I’m reloading 6.5CM using Lapua brass, CCI 450 small rifle primers and Berger 140gr Target Hybrids loaded to 2.85” COAL to fit in a magazine, mainly for PRS. The lands are at 2.90” using a Hornady headspace tool so I have a considerable jump but accuracy is excellent so no issues there.

I’m using a 26” Bartlein 1:7 and have 800 rounds down the barrel.

My brass prep is pretty basic. I knock the shoulders back 2 thou measured with the Hornady comparator tool and using a Foster Bushing Bump Die with a 290 insert to give 2 thou neck tension. I use a steel pin tumbler to clean and I don’t anneal. The brass OAL is 1.910 so hasn’t grown materially since new.

The brass is 4x fired and everything has worked well. I load 40.0gr and get 2840 FPS so on the warm side but no obvious pressure signs.

So here’s the issue - I loaded 200 rounds and found half won’t chamber. Hmm. I checked and found they had the same shoulder bump as the ones that chambered without an issue - i suspected case spring-back but that wasn’t a problem. I checked base, body diameter and they are also pretty consistent between the ones which chambered and those that didn’t.

The other important point to note is the cases chambered without a bullet loaded so the clue would seem to be somewhere in the neck area perhaps ? The Bergers are consistent and I measured a few of the pulled bullets and found them all to be 0.264 diameter.

In need of ammo for a match I loaded up some brand new Lapua brass to exactly the same dimensions as the previous batch (half of which chambered but half didn’t). Where it gets confusing is I loaded the same amount of powder from the same lot and seated the bullet to the same depth (both my Forster Bushing Bump Die and Forster Micro Seater Die have the lock rings tightened so never move) but when I chrono’d the load my velocity fell to 2700 FPS vs 2840 FPS for exactly the same components / load aside from new brass vs 4x fired that was bumped 2 thou with the 290 insert.

So what am I missing ? One thing I’ve noticed is new Lapua 6.5CM brass has neck case thickness of 0.14 but my 4x fired is 0.16. Would that be enough to stop the rounds from chambering and cause the velocity difference ? The ones which chambered are between 0.15 and 0.155. Can a chamber be that tight ? I do notice my fired case mouth is still around 2.92/93 so it doesn’t seem to be expanding that much. Is it possible for 2 thou extra neck thickness to build up when using a bushing bump die and could that be the issue ?

Also, why is my velocity so different between the new brass and the 4x fired brass ? Again, could neck wall diameter cause such a dramatic velocity change (temp / weather conditions were identical). I chrono’d them on the same day using a Magnetospeed and double checked by using a friends to confirm the velocities.

I have another multi caliber rifle and have fired thousands of rounds of .260 Rem and .308 Win just bumping the shoulder with a bushing die and some of my brass is 8-10x fired and I’ve never had an issue chambering, nor seen a velocity change.

Before I go out and learn about neck turning is there anything else i should check or be aware of ? Is it possible to tell if I have a particularly tight chamber, especially in the neck area ?

All help and advice is greatly appreciated. Thanks
 
How close to chambering is it getting? a neck length or just a tiny bit?
Are the cases that aren't chambering sticking when trying to pull them out?

eta: Do you have a copy of the reamer print or know your neck diameter?
 
I don’t have a copy of the print but I got the attached card with the rifle if that helps ?

The load goes in and seems to enter the chamber but the bolt won’t cam over to close at all and yes it is difficult to get them out. I have to bang on the bolt with my fist.
 

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Projectile = .264. Add 2x .014 neck thickness. .292. Chamber dimensions .295. All good.

Fired cases. .016 neck thickness gives loaded round of .296....... just bigger than chamber

Measure a loaded round to check, but it seems a bit of brass flow into the neck might be causing your problems
 
Have you checked for concentricity? I know you mentioned using a bushing die, and that shouldn't cause that issue there, but a quick check by rolling the loaded round on a flat surface at eye level could reveal a problem similar to what I had this weekend. Bolt wouldn't close easily on a round. I checked the bullet and saw a scrape on one side only. I use Redding f/l size die with the mandrel. Even with lube, quite a lot of chatter (like this, sorry , wife's retired and can't get word in...) believe I pulled neck out of alignment.
 
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Trim the brass length by .005, then full length size it and measure the wall thickness. You might also try annealing the brass and them full size it. Then remeasure it.
 
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I'm not familiar with the Forster die you're using. Does it full length size? I'm sure much more knowledge folks than me will have the answer for you, but if you're just bumping the shoulder, the case body may have expanded a bit. The thicker necks might be a clue. I have no idea why the velocity is so different, I would expect it to go the other way.
In any case, i'm looking forward to the answers you get.
 
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Lapua necks can run on the thick side; uniform 0.014” would surprise me. I’d look at sized neck thickness, measure a few loaded rounds at the neck - both up front at the case mouth as well as just ahead of the neck/shoulder angle - see what you get.

Added up, 0.014” necks give you 0.003” max. neck clearance. Then add a little carbon build-up in your chamber’s neck after a few rounds, it’s gonna get tight.

If neck thickness varies much over 0.0145” (I’ve seen .308 Palma brass that starts at 0.0145”!) I suspect that’s what you’re seeing causing an ‘interference fit’ with your loaded rounds.
 
Just guessing here, but new brass went slower because it hasn't been fire formed to your chamber. Some of that energy used to launch the bullet is used to expand the case. Sounds like you may need a small base die. Case head has probably grown.

Also, when you load a bullet, how much force are you using...is it very stiff? or the bullet goes in easily?
 
Not saying its your situation, but one thing to watch for when using stainless media is case mouth peening....it will cause your loaded rounds to have thicker brass around the neck/bullet and this will keep it from chambering. Tends to happen more when you have a case mouth chamfer going on where the brass is thinner at the mouth.
 
Guys, there is some great advice and suggestions here. Thank you.

So I think I’m going to anneal then FL size the brass to ensure the body/base is addressed properly, turn the necks to reduce that thickness vs chamber you identified, trim then give the chamber / barrel a really good clean and keep an eye on mouth peeling with the Steel media.

I will let you know how it goes. Thx
 
I will let you know how it goes. Thx

Maybe one step at a time? That way you learn what the main cause is?

I’ve noted the mouth-peening from stainless media myself but for me it doesn’t seem to affect anything. Admitting that I inside-chamfer necks to reduce chance of jackets getting scratched when being seated, this may be why.

Peening in general can be reduced by cutting your cleaning cycle time (mine’s an hour, Thumbler’s B) and loading your tumbler to the max with cleaning solution. There’s maybe 1/4” airspace on mine when I secure the lid.

Still, I’m in the ‘too little neck clearance’ side of your experience. I think you’ll see improvement after skim-cutting your cases to maybe 0.0140” max. or a tad less.

I used to turn my Palma brass to 0.012” but after deciding it wasn’t doing anything for me but waste time I stopped. Scores haven’t dropped any but I need to be more attentive to annealing or neck tension / springback affects seating forces.
 
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The Froster Bushing Bump die is the problem. I had a couple of them and had similar issues with them including the click when opening the bolt on a fired case. This die does not size anything on the case between the extractor groove to almost the shoulder. The die is larger in that area and allows the case to bulge a little as you are setting the shoulder back. The extra brass has to go somewhere.

A way to check to see if the body is bulging is to paint up a sized case with a magic marker and see where it is rubbing when chambered.

Get yourself a good F/L bushing sizing and your problem will go away. Wilson, Whidden, and Redding all make good F/L bushing dies.
At the top of the list is Harrell's dies for value, price and customer service, but I don't know if he is making them for the 6.5 CMoor.
 
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The Froster Bushing Bump die is the problem. I had a couple of them and had similar issues with them including the click when opening the bolt on a fired case. This die does not size anything on the case between the extractor groove to almost the shoulder. The die is larger in that area and allows the case to bulge a little as you are setting the shoulder back. The extra brass has to go somewhere.

Get yourself a good F/L bushing sizing and your problem will go away. Wilson, Whidden, and Redding all make good F/L bushing dies.
At the top of the list is Harrell's dies for value, price and customer service, but I don't know if he is making them for the 6.5 CMoor.

Interesting. I just assumed all F/L bushing dies did the same thing ! Thx
 

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