I am hesitant to post this but I hope some find the origins of my ugly gun interesting…
I started shooting F Class around 2013 and got stuck on the idea that we were going about trying to control barrel harmonics the wrong way. We create an explosion with every shot that changes the barrel diameter and action a couple of thousandths of an inch, and set in motion a 10lb 30" long whip that is screwed into a 2lb action with only .7" of threaded tenon. We try to control all of that with two small 1/4-28 screws and bedding that has to be immaculate and clean for everything to return to rest the exact same way after each shot. In addition, we have our sighting device mount spanning that same action, and held in place by a couple of even tinier screws. The thought occurred to me that nothing should be more repeatable than the natural frequency of the steel, and that there would be less chance for distortion if we supported the heaviest part of the barreled action instead of the lightest. Not original thoughts but my nature is to take a stab at it anyway. A plan was devised; wheels were set in motion.
Design goals…
· Eliminate the action screws and bedding.
· Find a way attach the barreled action to the stock that would impart major control over the barreled action yet still allowing vibrations and pressure waves to occur as close to their natural frequency as possible.
· Have a strong forend that moved the bag bearing surfaces closer to the axis of the bore.
· Be highly configurable for all bolt actions.
· Be affordable.
I had 100lbs of Bayer Texin Thermoset Polyurethane that I had procured for another project. This stuff is a seriously tough elastomer and I knew it was tough enough and flexible enough to handle the job I had in mind. My initial thought was to make a lightweight one piece barrel block with three bore holes, one large enough for the barrel and the other two for the forend rods. I was going to slide this block over the barrel and lock it into place by injecting the TPU between the barrel and block. The negatives were the amount of wasted material and the machining time involved in building the block. I thought the two rod forend would be too bouncy as well. The next thought was to use two narrow blocks tied together by four rods that would span the rifle from butt to the forend tip. I could not make the configuration work well with a bolt handle so I ended up with the current configuration of the EXO, a six rod exoskeleton of sorts. The design also inherited the attributes of better barrel cooling by having more exposed surface, and a great mirage shield mount.
Each block has two machined O-ring grooves inside the barrel channel located near the external surfaces. These O-Rings locate the barrel concentrically inside the blocks and contain the injected elastomer to the designed area. Between these two O-Rings inside the block, are machined features located adjacent to matching features machined in the barrel. These features, when filled with elastomer, form a single urethane shape that controls both torque and recoil. This system has proven to be reliable, repeatable, and a heck of a lot faster for a gunsmith to assemble than traditional bedding. As of yet, I have only tried the thermoset urethane that I inject with a machine, but I hope to find a suitable two component cross linking polymer that can be used with a conventional, inexpensive 3m or Loctite adhesive dispenser.
rest of the assembly is straightforward. I used high modulus carbon fiber rods for the forend for stiffness and reduced weight. 304 Stainless was used for the main stock rods for rigidity in the bedding area, and to add weight to the rear for balance. I tried carbon rods in the rear but I felt it shot and tracked better with the steel. The bedding blocks and forend tip also just happened to make a perfect mirage shield holder. I have not built a mirage shield yet but will have it mounted before the next match.
First impressions were mostly great. I did a “shoot clean shoot” routine for a few rounds, then a few foulers and proceeded to the initial pressure ladder. Groups were tight and trends easy to spot.
What was not great was the rear bad riding surface was too short to allow much recoil. The pistol grip would contact the rear bag, which negated any tracking benefits the lower recoil moment provided. I lived with that until this week when I made a new straighter grip profile, which gave me more bag travel. I actually made a rubber grip mold this time too. I will eventually make a clamp on rear bag rider with an option of profiles. As of this writing, I have not shot the new configuration yet. You can see the old style grip hitting the rear bag in this video. (Not me. My face is made for radio)
The other not so great feature was that I needed a modified front bag that would support the forend rails without touching the barrel. I quick call to Protektor and they built what I needed without breaking a sweat. The Protektor bag has worked great but I do have to redistribute the sand to the correct places every now and then. The Bryan Blake / Fclassproducts 4 piece NEO bags will also work perfectly but they were not available at the time.
New Grip and my first attempt at anodizing.
I have shot the EXO in two matches so far. I shot poorly at 1k with it when I did not have enough rest elevation for the shooting position at Camp Blanding Fl. My rest was sitting on a folded up towel. It was ugly. I shot a 600 match last month and tied for first out of 17 shooters, but was crushed in X count by my friend and fellow Accurate shooter member, Andrew with his Weil, Blake, Borden .284. (savageshooter86). It was good for a 595 but completely allergic to Xs. The lack of Xs is more of an indictment on my shooting ability than the rifle though. A couple of clicks on the turrets would have done wonders for my X count.
It is a work in progress. Plans include an adjustable cheek piece, bipod mounts, and modifying the rear stock plate to make it easier to drop the grip and service the trigger.
Anyway... Thanks for reading.