Coincidentally, I just bought (2) non-bushing custom Whidden dies and use their expander balls to control neck tension. Their standard off-the-shelf dies will be roughly 0.004-0.005" undersized. This means that when the expander passes through the neck, it will work more to expand the brass, causing more work hardening of the brass. I bought custom Whidden dies because I wanted the dimension changed such that when I use the expander, it just kisses the neck, minimizing the stretching and expanding caused by the expander (button). This required some initial work on my part to determine the right neck OD to tell Whidden.
Example: I am shooting a 284 Shehane with Lapua brass. I skim turned the necks to 0.0145" roughly (not a full clean). My loaded round is 0.312"-0.3125". I wanted about 0.002" neck tension, so I need a neck OD of ~0.310". Taking into account springback, I went with a 0.309" neck for the die. So, this gives me these options:
1) If I wanted 0.002" neck tension, I just use the 0.282" expander. This expander would only expand my brass about 0.0005-0.001" which is ideal IMO because I am not overly stretching the neck to get to my desired neck tension.
2) If I wanted 0.0025-0.003" neck tension, I can use a 0.281" expander (which may not actually touch the neck), or I can run the brass through the die with no expander. I almost never choose this option by the way.
3) If I wanted a 0.001" neck tension, I would use the 0.283" expander. This would require a bit more force as it passes through the neck, but a little dry lube or lube in the neck makes it much easier.
4) If I ever wanted to "soft seat" a bullet, I can use the 0.284" expander.
I really like the set up I have now as it gives me options without overly working the brass. Also, there is no need for a dual process of using a bushing die with a mandrel die. I am getting near zero runout on my ammunition.
There is also a benefit of the non-bushing dies in that it sizes the WHOLE neck and not just a portion. IMO, I think this aids in minimizing donuts (but will not completely get rid of them) and will give the shoulder/neck junction a more pronounced angle like the one of the right in the image. Bushing dies over time make the brass look like the one on the left in the picture, which has a more rounded off shoulder/neck junction.
As it pertains to accuracy and increased scores, I cannot say if it does or does not make a difference. What I can say is that my brass fits better in the chamber, I have more control of my neck tension and I am getting more consistent seating tension as a result. Ultimately, the better scores will result from more time on the range and reading the wind more
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Thanks for sharing your experience, I appreciate it.Coincidentally, I just bought (2) non-bushing custom Whidden dies and use their expander balls to control neck tension. Their standard off-the-shelf dies will be roughly 0.004-0.005" undersized. This means that when the expander passes through the neck, it will work more to expand the brass, causing more work hardening of the brass. I bought custom Whidden dies because I wanted the dimension changed such that when I use the expander, it just kisses the neck, minimizing the stretching and expanding caused by the expander (button). This required some initial work on my part to determine the right neck OD to tell Whidden.
Example: I am shooting a 284 Shehane with Lapua brass. I skim turned the necks to 0.0145" roughly (not a full clean). My loaded round is 0.312"-0.3125". I wanted about 0.002" neck tension, so I need a neck OD of ~0.310". Taking into account springback, I went with a 0.309" neck for the die. So, this gives me these options:
1) If I wanted 0.002" neck tension, I just use the 0.282" expander. This expander would only expand my brass about 0.0005-0.001" which is ideal IMO because I am not overly stretching the neck to get to my desired neck tension.
2) If I wanted 0.0025-0.003" neck tension, I can use a 0.281" expander (which may not actually touch the neck), or I can run the brass through the die with no expander. I almost never choose this option by the way.
3) If I wanted a 0.001" neck tension, I would use the 0.283" expander. This would require a bit more force as it passes through the neck, but a little dry lube or lube in the neck makes it much easier.
4) If I ever wanted to "soft seat" a bullet, I can use the 0.284" expander.
I really like the set up I have now as it gives me options without overly working the brass. Also, there is no need for a dual process of using a bushing die with a mandrel die. I am getting near zero runout on my ammunition.
There is also a benefit of the non-bushing dies in that it sizes the WHOLE neck and not just a portion. IMO, I think this aids in minimizing donuts (but will not completely get rid of them) and will give the shoulder/neck junction a more pronounced angle like the one of the right in the image. Bushing dies over time make the brass look like the one on the left in the picture, which has a more rounded off shoulder/neck junction.
As it pertains to accuracy and increased scores, I cannot say if it does or does not make a difference. What I can say is that my brass fits better in the chamber, I have more control of my neck tension and I am getting more consistent seating tension as a result. Ultimately, the better scores will result from more time on the range and reading the wind more
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I bought the Whidden non bushing die for my straight 284 and the expander kit that they sell. I like the concept that Bryan is using. I am prepping my brass very similar to Bryan in that I take a light turn to .014" thickness and will have a loaded neck diameter around .312" also.
My question is can I have my "Standard" 284 die honed out to size the neck down less?
Dial up the good folks at Whidden and ask. Not trying to be a smart ass, you'll get a quicker reply.
Thanks for giving them a call and reporting back! It saved a number of us from calling I'm sure. I will give the expander set a try after the more basic load development is done.I spoke with the folks at Whidden and the die that I have has already been hardened. They don't have the tooling to hone an already hardened die, so I would have to order a new die and spec it out how I want it.
Thanks for sharing your experience.I can tell you that the standard non bushing FL sizing die from Whidden will size down the neck to an OD of .305" (i have my necks turned to .014") and that if I pull the .284 expander back through the neck it opens it up to .311" which is quite a bit of working plus its kinda of difficult to pull back through.
Good forward thinking on Bryan's part.