That’s very interesting, I never knew cotton was used for the nitrocellulose.
Yep, and to make matters more complicated there's really only one
major manufacturer of "energetic" nitrocellulose (NC) in the United States and it is a joint venture between the government (Army) and private industry - the Radford Army Ammunition Plants (2) in, get this, ...Virginia. The arrangement may be similar to the Lake City ammo plant where a bulk of the military ammo is made.
There used to be more NC plants but Radford is the major supplier for now. It is a very dirty production process that requires a ton of water. General Dynamics has reached an agreement with Canada to start production of energetic nitrocellulose but I'm not sure that plant has gone online yet.
This pretty much explains why the civilian supply of powders and ammunition fluctuates all over the place. If a bulk of the NC is made in one of two plants in the US and a few off-shore companies, and their production is aligned to the military, then we consumers are second or third in line.
Right now I'll bet all of the plants are maxed out in production for the military. My guess is the world militaries "may" also be leaning on Nammo, the parent company of Vihtavuori for NC also but so far the supply of Vihtavuori powder has been pretty steady from my observations.
I used to do safety consulting for a company (Hoechst-Celanese) that made Cellulose Acetate (CA) and it is a very similar production process as NC. I used to spend a lot of time on the production floors. Spooky-spooky environment to work in with heat, pressured pipes and anhydrous acetic acid all around.
CA goes into making cigarette butts (raw material is wood pulp) and also plastic (raw material is cotton). Many of those facilities have shut down because of EPA restrictions but more importantly the reduction of cigarette smoking in the US put a real squeeze on demand. I'm sure foreign competition in a bulk commodity market didn't help either.
It's bizarre that some certain plastics are made from CA - old screw driver handles being one. And, camera film a long time ago was made from lower energetic NC, that's why it was so flammable. Other lower energetic NC's are used to make lacquer and ping pong balls, that's why they burn so rapidly.