I have run into a problem with my 223 Ackley Imp. The chamber is around 0.254". I am guessing this because fired brass measures 0.253" and the common spec for reamers is 0.254-0.255".
The problem is that I turned my necks to a bit over 0.012". So bullet plus neck is 0.2230+02 x 0.12 = 0.2475 ish. So neck to chamber clearance is around 0.006". If I use the sizing process of bushing die, then mandrel with 0.002" of sizing at each step and 0.002" neck tension, I end up with the following:
Bullet diameter: 223
Mandrel: 221
Bushing: 244 (221+25 -2 = 244)
Fired brass: 253
So the sizing step is from 253 to 244. This large step results in flared necks and undersized diameter (believe it or not). So as a previous poster mentioned, I have to size in two steps.
So neck turning can have consequences, especially in factory rifles or SAAMI spec chambers because they are made to suit all brass and ammo, up to the thickest of necks.
I am considering switching to Lapua brass and not neck turning. to reduce the amount of sizing.
For context, it is a PRS rifle and shoots 0.3-0.4" for 5 shots at 100m when it is shooting well.
Another consideration is what I call "low hanging fruit". You have to find the one factor that is affecting accuracy the most and focus on that. No point turning necks if another factor is having a larger affect on group sizes. You won't see any difference. The list of possible factors is long: powder, amount of powder, projectile, barrel twist rate, primer, seating depth, brass, etc. Then add in the rifle itself: scope issues, scope mounting issues, bedding, barrel quality, the support system (bipod, bench rests, bags). Finally the meat bag pulling the trigger.
Edit: After some internet research, I found that Lapua brass is not much thicker than ADI. Norma is though.