divingin
Gold $$ Contributor
My opinion: Too much interference. How is your sizing die set up? .010" smaller than bullet diameter is a lot. It sounds like you've removed the expander from the sizing die and are using the die body alone? That will give the results you're getting. You don't need more than a few thousandths of an inch interference (typically about .002- .005") for everyday shooting (I run more interference with virgin brass and jam the bullet into the lands to minimize case stretch on the initial firing, but that's a special case. 2-3 thou for normal loads.) What does your loaded round measure just below the case mouth?
That said, if you want to run that much interference, chamfering the case mouth is pretty important. It will minimize the inside edge of case mouth from shaving the jacket. A bit of dry lube on the inside of the case mouth wouldn't hurt, either.
Are you sure you're seating deep enough? I've never seen a jacketed rifle bullet swaged down by brass. Can you post a pic of an unseated bullet next to (and lined up with ) a loaded round so we can get an idea of what's actually inside the case? Are your bullets "heeled" with a smaller diameter towards the back?
Lastly, have you removed the sizing die from the 550? If you've already sized on the single stage, the sizing die on the 550 will only be a source of confusing things. And I am also of an opinion (again, this my opinion) that you are not gaining much by sizing separately - you should be able to run your RCBS sizer on the Dillon, can't you? That would streamline the process somewhat.
Just had one more thought: You might be running your seater way too low. If you seat the bullet, but you also massively engage the crimp ring in the seating die, you can swage the bullet down as the neck goes into the crimp ring. You'll end up with loose bullets, as the brass will swage down and spring back a bit, but the lead and copper bullet will just swage down. To test for this, pull the seating stem way up. Measure the neck diamter of a piece of brass, then run it through the seater without a bullet. Check for a change in neck diameter.
To correct it (if it is the problem): Pull the seater stem up. Set the seater body high in the press. Take a sized case, run it into the seater die, and with the ram up all the way, screw the seater down until you feel the crimp ring touch the case mouth. Back the die body off a half turn or more and lock the die. Then adjust your stem for seating depth.
Hopefully you figure it out.
That said, if you want to run that much interference, chamfering the case mouth is pretty important. It will minimize the inside edge of case mouth from shaving the jacket. A bit of dry lube on the inside of the case mouth wouldn't hurt, either.
Are you sure you're seating deep enough? I've never seen a jacketed rifle bullet swaged down by brass. Can you post a pic of an unseated bullet next to (and lined up with ) a loaded round so we can get an idea of what's actually inside the case? Are your bullets "heeled" with a smaller diameter towards the back?
Lastly, have you removed the sizing die from the 550? If you've already sized on the single stage, the sizing die on the 550 will only be a source of confusing things. And I am also of an opinion (again, this my opinion) that you are not gaining much by sizing separately - you should be able to run your RCBS sizer on the Dillon, can't you? That would streamline the process somewhat.
Just had one more thought: You might be running your seater way too low. If you seat the bullet, but you also massively engage the crimp ring in the seating die, you can swage the bullet down as the neck goes into the crimp ring. You'll end up with loose bullets, as the brass will swage down and spring back a bit, but the lead and copper bullet will just swage down. To test for this, pull the seating stem way up. Measure the neck diamter of a piece of brass, then run it through the seater without a bullet. Check for a change in neck diameter.
To correct it (if it is the problem): Pull the seater stem up. Set the seater body high in the press. Take a sized case, run it into the seater die, and with the ram up all the way, screw the seater down until you feel the crimp ring touch the case mouth. Back the die body off a half turn or more and lock the die. Then adjust your stem for seating depth.
Hopefully you figure it out.