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The "what should I test next" questions and DOE...

RegionRat

Gold $$ Contributor
On several posts lately, we see a question being set up by someone starting out and asking for help with load development.

They might say something like "I have my charge and my seating depth worked out pretty well, should I test neck tension and primers? Which do I test first?"

My answer would be "it depends". If you have not met your goals and suspect the rig can still do better, then why not keep looking? That is one of the main points to reloading or competition, to wring out the best performance from ourselves and the gun.

However, too many times the beginner will be given advice to test a primer swap or try a different neck tension, but no other warnings. They may even be told to change one thing at a time. Nothing wrong with that... or is there...

As often as not, they come back frustrated.

It is true that a different neck tension or primer may do better. It is true that testing carefully might mean changing only one thing at a time. However... as often as not folks get frustrated with their results. Often it is because we gave them half the answer but didn't warn them about the rest of the pitfalls of setting out to change just one thing.

What we often fail to tell them is in a complex system that one change, by itself, may give a false negative result, but instead of giving up you may need to change some other parameters to find the optimum. Sometimes, that negative result is the final answer and spending any more on it is a waste. There is risk in the question of how to know? Then the swirl over the method to find the truth begins. We start to argue over math and statistics, or the costs of a chronograph, and before long there is more swirl about the next steps.

Nothing I will add here today will prevent all of that from happening again. Nothing I am adding here will turn everybody into a role model of efficiency for load development. My purpose is just to shed light into DOE for the folks who never got a chance to ever even hear about it, and to point out some possible pitfalls to what we call OFAT testing, (One Factor At A Time).

Can an answer be found without burning up the barrel? What is the test method? How many samples? Etc.

I won't get into statistics today because that gets enough play on other threads. But I rarely see a discussion on the design of the load development test or warnings about blocking factors and other pitfalls. So while I am stuck waiting here today, I thought I would kick it open without cluttering up someone else's thread.

There is an entire study called design of experiments (DOE) that can become a specialty all by itself. Some of you do this well instinctively, others will never consider it. To each their own.

DOE deals with how to set up tests for everything from simple problems to complex ones. Optimizing a gun and recipe combination is not a simple context. Many of you don't give yourselves credit for years of experience that resulted in a good instinct for what to test and what not to test. Others here waste many shots by not realizing this has all been done before and there are possible pitfalls. Nobody has all the answers. That is okay too as long as you enjoy the shooting.

The main point of brining up DOE study in this discussion is the efficiency of tests when there are complex interactions between the parameters like seating depth, neck tension, primers, etc., that might force changes in each other to find optimum performance.

Too many times, you will see folks who think they simply swap a primer and get a result, when in some cases they should have known better. Sometimes, when you change "one thing" and test, you still don't know anything till you change another to find the optimum.

Many (okay, most) shooters are not trained scientists. That clearly doesn't matter cause many of the best have no formal credentials and set world records. But, the point of this forum is to share and teach each other that sometimes you have to keep an open mind to testing methods and statistics if you are going to become a good load developer. You don't have to become a statistician, but you sure better use them in your favor if you are short of materials or money. I will waste a little time today shedding light into complex testing and DOE.

Rather than just telling someone new to test primers or neck tension, it is also fair to warn them at the same time that you can't count on the answers from a single parameter change like leaving everything else the same and just making one change. If you hit that lottery, great! But, if not, sorry it just doesn't always work out that way.

It may be true that for one test you make one change, but the main point here is that you may be forced to change something else in addition, if your real goal is to improve performance.

There is a statistical chance you get a positive answer from a primer swap or neck tension change, but there is also a chance that when you get a negative answer and that the answer could have been different and positive if combined with another change.

Here is a little paper on the concept while using something other than shooting to illustrate the whole DOE concept. Just ignore the statistical math, names, and terminology and push through it to get an idea. Pretend tomato yield in the example is group size or score and fertilizer is some new change and you will get the idea.

In the link to the web page, you will see an example of One Factor At A Time or OFAT testing and how sometimes you don't find an optimum when you stick to it.
https://www.jmp.com/en_au/statistics-knowledge-portal/what-is-design-of-experiments.html

The whole point to this isn't to give the no-maths a headache, but in the hope that the incomplete advice and swirl gets minimized. The other hope is to get at least some folks interested in the stats and DOE methods that help keep more folks shooting when we are in a drought of supplies and primers are precious.

Keep or pitch. YMMV
 

Attachments

If you want an opinion from someone who shoots at the highest level of Competition, I firmly believe that he single biggest detriment to most shooter’s load development is they do not load at the range.

To me, loading up 10 different loads at home and heading to the range in the hopes that one might be THE one seems like an exercise in futility.

if someone asks me to show a picture of my loading room, I just post a picture of The Tomball Gun Club.…
 
If you want an opinion from someone who shoots at the highest level of Competition, I firmly believe that he single biggest detriment to most shooter’s load development is they do not load at the range.
I completely agree.

Heading out to develop a new unknown rig or recipe, I strongly encourage beginners to immediately start gathering their portable gear to be able to run load development at the range.

It keeps the frustration level way down and the confidence in the results goes up.

You go home with a lower spent round count, and the answers.
 
If you want an opinion from someone who shoots at the highest level of Competition, I firmly believe that he single biggest detriment to most shooter’s load development is they do not load at the range.

To me, loading up 10 different loads at home and heading to the range in the hopes that one might be THE one seems like an exercise in futility.

if someone asks me to show a picture of my loading room, I just post a picture of The Tomball Gun Club.…
Or better yet... buy a house where you can shoot!

Alas, that's obviously off the table for most. But, yeah, when you can turn around an idea, an observation, or an unexpected result into a new, fresh load that you hadn't originally anticipated... in literal minutes, it changes everything.

Back to RR's original post... couldn't agree more about how numerous factors interrelate with each other. Many of us love teasing out those complex truths. But it can easily be a frustration for those who walk up to the loading bench, thinking it's a game of checkers. When it's really a game of chess, writ in fire and steel.
 
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Time spent and experience are very important to being able to decide what components may have a better chance at working well.In a lot of cases,I'll try to find a serviceable load pretty quick so I can get the gun going.Then I begin playing around with different loads and loading methods.It may take me a year or more to finally settle on what I think is the best I can come up with,and even after that I may still do a little tinkering with it.The way components are nowadays though,I think it's good just to find enough stuff to work with for some projects.Sometimes I do load development for customers and I usually know about where to start with most cartridges and I give them the info I come up with so they can duplicate it themselves.
 
I actually use JMP software at work quite a bit as well as the popular statistical suite MINITAB. Designed experiments are the essence of what we do. And it is PRECISELY because of the interaction of multiple factors.

Consider the following question: when I change powder charge weight and OAL, am I really just adjusting the same thing? What if adjusting OAL has nothing to do with jump per se but rather just minor changes to case capacity? What of powder charge weight is just adjusting the fraction of the case capacity containing powder?

Isn't it reasonable to conclude that there is some OAL at which ANY powder charge will be in its node? Or conversely that there is some powder charge weight that is best for any particular OAL?

Maybe a smarter development strategy is to test OAL and charge weight variation at the same time?
 
DOE applied to load development could give wildly different results depending on the levels chosen within each variable. The example DOE in the JMP page is rather simplified and presume some amount of linearity in the variables. I.e more temp is always better or worse. It can get pretty dicey when you are analyzing variables that produce harmonic results where sometime more is better, but the next increment of more is actually worse.

Which means if you decide to employ a DOE approach, you'll need to be very judicious with the selection of your variable degrees. If, for example, you believe that your OAL nodes are about 0.006" apart, then you'd want to test seating depths that are 0.003" apart to ensure that the two different OAL represent two extremes.

Likewise, if your powder testing suggests you have a powder node about 0.3gr wide, you'd want to test a charge far enough apart to capture get outside the node and get it to produce a different result.

The key idea behind DOE is that you want to select test ranges where the variables are likely to truly vary, lest you misinterpret things along the lines of Milton Friedman's Thermostat example. A variable that's not varying can really screw up a statistical model.
 
There are probably as many instances of folks abusing statistics and coming to the wrong conclusions, as there are folks coming to the wrong conclusions because they didn't use math at all.

The worst part, is the first group of people tend to be ones with diplomas and law degrees.
 

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