Thanks for all the tips and advice. I ended up getting my issues mostly resolved, at least good enough for now.
Short answer: Redding replaced the ram on my T7 turret press which resolved 90% of the problem and I bought a new Redding shell holder which gets me to about 99.9% problem solved. I only see very very slight marring of the bullets, near the top of the case, on 1 in 25 or so cartridges and the seating depth is +/- one thou so I am OK with that. Many are seated within ½ thou.
Long answer: I contacted Redding and “AJ” in customer support was very helpful. Redding has a real person answer the phone every time (no “press 1 for English”… ) and the “operator” transferred me immediately to customer support. I worked with the same guy (AJ) the entire two weeks or more to get this resolved. He was very helpful and we talked for a while, discussed the issue, made some suggestions, and had me send him some photos of the setup. I tried his suggestions and when it became apparent that we would not resolve it over the phone I mailed him my set of dies and a handful of my brass and my bullets. So AJ sets it all up (his press) and says he cannot duplicate the problem. Bummer. However he is going to send me a new ram for the press, thinking that might help. A few days later I get the new ram and things are better but not 100%. So he suggests trying a different shell holder so I buy a new Redding shell holder and the results are good enough for now. Almost no issue really. And the performance is completely acceptable.
A few observations:
First, it’s really nice to deal with real people and have real people answer the phones. Also, AJ got back to me through email and/or phone calls right away. Emails usually within an hour and phone calls within a few hours. I recently had a complaint with another company on an order and they got back to me, through email, a week later. So it was really nice to see Redding so responsive.
Redding never tried to blame the issue on the bullet manufacturer (Berger).
Redding was willing to continue to work with me until it was resolved to my satisfaction.
I think my expectation of the performance of the equipment was a little too high. Having only worked with “regular” dies, shelling out $250 for a set of precision dies I guess I expected to be able to “set it and forget it” and see every bullet measure the exact same. That’s just not realistic for a number of reasons, one of the most obvious is tolerances / variations in the bullets themselves, not to mention the fact that I don’t anneal, I don’t trim, I don’t turn my brass. Sure I’m using the Redding competition neck dies with a bushing however variations in the brass could result is variances in neck tension which could result in variances in seating depth.
Another problem is my technique, of which I didn’t have one, and am still learning. I learned quickly that when adjusting the seating depth, start long and go shorter is small increments, and always back it off a full turn before adjusting up or down. You see, I would turn the dial down… oops too far, then back it off a few thou and the results just were not consistent until the new setting “settled in”. By backing off a full turn then going down to your new setting you will be much more consistent because you are always approaching the new setting from the same “direction”. So just something I read in one of the many posts I read while researching this issue. I am sure I have more technique to develop, I just don’t know it yet
And one last point, up until I started using the Redding dies I was using dies with much more loose fit, finish, tolerances. So my expectations for the “old” dies was very low and I could have had the same problem except for the fact that those dies don’t have the tight tolerances of the Redding dies so the issues (possibly) never appeared.
OK so now I’m loading and I still see some abrasion/marring on a small percentage of the bullets. After searching through this forum I see that others have had the same problems. One person suggests a little “polishing” of the inside of the sleeve where the bullet would enter the tiny hole for it as well as polishing the seating stem. I may try that in the near future if this bugs me enough. AJ said to be careful not to take off too much as then you’re risking misalignment of the bullet. So it’s a tradeoff of sorts. And as others have pointed out, Berger says the sweet spot for their VLDs is 30-40 thou so having a seating depth variation of 2 thou isn’t going to make that much of a difference in my current long range shooting adventure.
So I think it’s good enough for now. And proof of that: I attended my first “F-Class” match over the weekend and shot a 433/450 with 14 X’s at 300 yards with my completely stock Savage 12FV Cabela’s special that I paid $320 with a Weaver 36T scope on it. Federal Lake City brass, Varget, Berger 73gr, CCI 450. I would say the ammo performed the best ever, loaded with the new Redding dies (new ram, new shell holder). Once I got the dies dialed in I verified the seating depth was pretty consistent and then checked every 10th round. All were within two thou. I’ve been shooting this rifle, my first centerfire, for only 10 months. I think the equipment is working good enough for now.
OK so long answer to the question however I wanted to post this. A lot of other people have chimed in and they deserve the full answer.
Thanks again!
Michael