My last five boxes of 6BR purchased over the past two years have yielded loaded rounds in the 0.269-0.2695 before turning. I experienced pressure earlier than expected with the 95vld when first starting out, because I made the same assumption in a .272 chamber. I fully acknowledge all of those shooters who've had success running 0.271 necks and/or not neck turning... but for my testing & personal preference, I choose to turn to 0.004 clearance. I have not cataloged the highs & lows to four decimal places, but your numbers alone would sell me on turning if not including an interior mandrel step. (The same effect will be apparent when you slowly increase the cutting depth.) I fiddled around with 0.003 on my most recent BR-improved barrel during forming and first firing and just don't feel that any gain is worth running things that close when there are so many other areas for improving & tuning that offer easily discernible up-sides without such obvious negative consequences. Once I heard that John Whidden runs as much as 0.010 clearance in his HOT 308 loads and has NEVER had a neck wear out before primer pockets, I stopped worrying about trying to find accuracy in minimum clearance. On the order of priority list, I would place uniform clearance and the potential for consistent tension much higher than uber-tight clearance... given that with sufficient freebore the bearing surface will be centered to a much higher degree of precision, anyway.
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To be honest; however, I guess all of this assumes perfectly concentric dies and resulting resized brass. From a tolerance stacking perspective maybe the extra clearance is a good practice for anyone (like me) who hasn't, yet, verified concentricity is within 0.001?
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To be honest; however, I guess all of this assumes perfectly concentric dies and resulting resized brass. From a tolerance stacking perspective maybe the extra clearance is a good practice for anyone (like me) who hasn't, yet, verified concentricity is within 0.001?