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O.K. Pointy Heads! Remington 783 Extractor issue.

1st tests on a new rifle. Wanted a big bore easy boomer, short barrel rifle for chasing bears though the brush here in Pa.

I bought a 783 in .308 Winchester this spring and ordered a 45 Raptor chambered barrel from X-Caliber. 16.5" 1-20 ROT (Uses Shortened 308 brass and 460 S&W load data)

I Finally got around and assembled (with Headspace gauges) the Raptor barrel last week and looked up some load data for 260 grain bullets. Loaded with H110, OAL 2.175"

Today I was doing the barrel break-in and checking my handloads.

Shot #1 - No problem, Shot # 2 no extraction of fired case.

1st, I could not remove bolt from rifle. The extractor had slid to the outside of slot and I could see the detent ball beside it. Pushed in on detent ball and slid extractor back into position. This took some doing with the bolt in the rifle. I stopped, and examined the bolt while cleaning the barrel after 1st shot. (Be careful here that spring can propel that detent ball a fair distance if you let it.)

My first thought was maybe heavy grease not allowing the extractor to return to home position after sliding over to allow case rim into the bolt face. Cleaned thoroughly and reassembled.
Shot # 3, Good extraction, Shot #4, I had to reposition the extractor again after fishing the detent ball out of the magazine. Ugh! (Cleaned barrel again for break-in procedure) Looked bolt face over, could see no defects, obvious causes. Compared to another 783 I have that is Re-Barreled to a 6.5-06.

Shot #5, Good extraction, Shot 6, reassemble extractor again.
Cleaned barrel again, and decided to swap the bolt head from the long action (6.5-06) onto the Raptor barreled short action.
(Side note here, I really like how the dis-assembly and reassemble operation is much easier than on a model 700 Bolt)
Shot#7, shot #8, and Shot #9 Good extraction (I'm thinking I got it, there must be something wrong with original Bolt head for the short action) - Nope!
Shot #10, fish the detent ball out of the magazine and reassemble the extractor.

Scratching my head here! I measured the base of the brass (45 Raptor Brass from Arne)
.476/.477 just ahead of extractor groove on virgin brass. .481-.482 on the 10 fired cases.
Primers look flattened when compared to an un-fired cartridge. Do I have a high pressure issue?

Loads were 2x- 38.0 gr., 2x-38.5 gr., 2x-39.0 gr., 2x-39.5 gr., 2x- 40.0 gr.
Chrono speed: 2099, 2005,
2038, 2044,
2073, 2048,
2096, 2073,
and 2119, 2123.

I did some googling for extractor issues on Rem 783, Marlin X7 and Savage 10/110, all use this same bolt head/extractor design. No complaints found about extractors falling apart on recoil.

I did find one replacement kit for Savage 10/110 that lists a bit bigger extractor and detent ball. But again, no reference as a fix for extractor not staying in place.

Any thoughts as to what may be occurring to extractor that allows this?

I have 20 test loads for the 6.5-06 loaded for barrel break-in and testing. I hope to shoot tomorrow. Will see if condition exists on the Long action 783.
 
Re: the flattened primers. I found a suggestion for the 45 Raptor load data that says to use Magnum pistol primers because of higher pressures in the 308 based brass.

I used Large pistol primers in the initial loads.
 
Sounds like the Raptor brass is pushing the extractor past the detent. Simple enough to reduce the engagement length of the extractor. With the bolt in hand,insert a case in the bolt face and see how much engagement the extractor has on the rim and then you'll have a good idea of how much you can remove.
 
What is the rim thickness of the raptor brass ? Did you have the barrel chambered for the Rem 783 or a savage ? If savage then that could be your problem . They take the same dia and thread but headspace different.
I've built a lot of these and never had an issue similar to this .
 
What is the rim thickness of the raptor brass ? Did you have the barrel chambered for the Rem 783 or a savage ? If savage then that could be your problem . They take the same dia and thread but headspace different.
I've built a lot of these and never had an issue similar to this .

Thanks for the reply Gents.

.468/.469 on 20 pieces measured ( 10 Fired and 10 Virgin )

Was ordered for Rem 783 through X-Caliber.
 
Just checked a box of Federal 30-06.

6 rounds checked. .043-.048 Rim thickness.

Are you thinking that its possibly 45 Raptor brass is too thick? And thus pulls pressure from Ball and detent spring allowing the separation?

Just referenced in Cartridges of the world (Dimensional data)

Rim thickness 243 Win: .049
Rim thickness 260 Rem: .049
Rim thickness 7-08 Rem: .050
Rim thickness 308 Win: .049
Rim thickness 358 Win: .048
 
1st Pic: You can see that Bolt/extractor binds on the receiver before being fully retracted.
 

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“Scratching my head here! I measured the base of the brass (45 Raptor Brass from Arne)
.476/.477 just ahead of extractor groove on virgin brass. .481-.482 on the 10 fired cases.
Primers look flattened when compared to an un-fired cartridge. Do I have a high pressure issue?”

.005 case head expansion on 1x fired brass, I’d say pressure is excessive.
 
That's true but your issue is the movement of the extractor as the rim passes by. Is the extractor touching the bottom of the extractor groove? Another problem could be the extractor is touching the forward edge of the extractor groove and upon firing the impact forcibly pushes the extractor past the detent. I've dealt with both problems in sliding plate extractor systems in some of the best custom actions. The solution is still a minimal alteration to the extractor.

Edit: The extractor should not be touching the cartridge.
 
Dave. Thanks. If I measure across bolt face to inside edge of extractor in normal position and calculate from centerline.
How much clearance should I be looking for? What angles/edges need to be referenced on extractor face? Or is a flat grind acceptable.

When you have modified an extractor in the past how did you go about it?

Thanks in advance.

Brian
 
“Scratching my head here! I measured the base of the brass (45 Raptor Brass from Arne)
.476/.477 just ahead of extractor groove on virgin brass. .481-.482 on the 10 fired cases.
Primers look flattened when compared to an un-fired cartridge. Do I have a high pressure issue?”

.005 case head expansion on 1x fired brass, I’d say pressure is excessive.

lb-ft. Thanks for the reply. I checked in the Cartridges of the World and base Dimension for the 460 S&W is .478 and on the 45 Raptor web page. The drawing for the 45 Raptor cartridge also lists .478 as the base diameter.
I will have to check with X-Caliber on their reamer specs to see if my chamber is out of spec.

I will go check some fired brass from my other rifles and compare to listed specs.

How far out would .003-.004 be in the normal cartridge world? (243, 260, 308 Win Etc.)

Also to note. In all 10 fired rounds with bolt/extractor together, all rounds have extracted easily. No sticky bolt lift either.

Brian
 
I Measured the 10 fired rounds in the extractor groove/web area and the 10 loaded cartridges.
All measure at .401/.402

The dimension listed on the 45 Raptor page lists this measurement at .409

It appears that the brass I have is under spec in this area.

As mentioned previously, I have an 783 Long action with a 6.5-06 barrel on it. I have 20 cartridges loaded up with 120 grain Speer Hot-Core bullets. My plan is to fire them this afternoon and see if the same problem exists in this rifle.

I have not swapped the boltheads back from long bolt to short bolt yet.

If there is no problem evident in the first 10 loads, I will swap them back while cleaning and cooling for break-in procedure.

I found a good buy on 500 rounds of 7x64 nickle plated brass and have trimmed and sized 100 for load development.

I measured 10 of the 20 loaded rounds and the web/extraction groove on this brass is also .401/.402
Rim thickness on 10 measured = .046 - .049

So in theory if this dimension (IE contact with extractor) is causing issue. It should follow onto the 6.5-06 platform.

Yes?

Will update after testing.

Brian
 
Dave. Thanks. If I measure across bolt face to inside edge of extractor in normal position and calculate from centerline.
How much clearance should I be looking for? What angles/edges need to be referenced on extractor face? Or is a flat grind acceptable.

When you have modified an extractor in the past how did you go about it?

Thanks in advance.

Brian
You don't want the extractor touching the case anywhere anytime except when pulling the case out of the chamber. With a round inserted into the bolt face determine if the contact is pushing the the case to the opposite side against the counter bore. You also have to determine if the extractor is hitting the forward edge of the extractor groove. It can be doing both at the same time. A close inspection you give you a clue. I usually took the extractor out and held it securely in a vise and worked on it with a Dremel tool. I've done it without taking the extractor out.
 
I Measured the 10 fired rounds in the extractor groove/web area and the 10 loaded cartridges.
All measure at .401/.402

The dimension listed on the 45 Raptor page lists this measurement at .409

It appears that the brass I have is under spec in this area.

As mentioned previously, I have an 783 Long action with a 6.5-06 barrel on it. I have 20 cartridges loaded up with 120 grain Speer Hot-Core bullets. My plan is to fire them this afternoon and see if the same problem exists in this rifle.

I have not swapped the boltheads back from long bolt to short bolt yet.

If there is no problem evident in the first 10 loads, I will swap them back while cleaning and cooling for break-in procedure.

I found a good buy on 500 rounds of 7x64 nickle plated brass and have trimmed and sized 100 for load development.

I measured 10 of the 20 loaded rounds and the web/extraction groove on this brass is also .401/.402
Rim thickness on 10 measured = .046 - .049

So in theory if this dimension (IE contact with extractor) is causing issue. It should follow onto the 6.5-06 platform.

Yes?

Will update after testing.

Brian
Did you check cartridge protrusion from barrel before installing ? Do you have both go and no go gauges ?f
Take a magic marker and blacken the extractor groove and above , place in bolt and hold against face , spin slowly, see where the extractor is riding . It's just an aprx location but mark it again and this time chamber , close bolt , pull trigger ( NO PRIMER ! NO POWDER ! NO BULLET ) open and see first if ball is still where it's supposed to be and second where the extractor is hitting when chambered and pulled out .
 
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