Yes. Ive been measuring the base of the case near the web and it doesnt seem to grow around that area. I see cases grow about 1 to 2 thou before sizing, but 3 or 4 thou more after a fl size. The die seems to be squishing the brass towards the neck. I only bump shoulders 1 to 1.5 thousands. I need to add that it seems to be related to these Starline cases as it didn't happen with the LC brass. Maybe I'll try some Lapua, but they're so damned expensive.
.001-.002” after firing is not all that uncommon on first firing. Growing .003-.004” after sizing is a clear indication the doe does not match the chamber, or is set incorrectly.
You need to check diameters more places than at the web. Then you will know how much the brass is expanding.
Does fired brass chamber easily, or the same as sized?
Honestly it seems that you are oversizing the brass, the brass will conform to the chamber, it has to. The die needs to match the chamber, not some drawing. The chamber needs to match the drawing.
If you have a neck only sizing die, I would try that and see what happens to the brass, check iif growth stops. If you don’t have one, the same thing can be accomplished using a crimp die. All you need to do is close the neck enough to hold a bullet. Last choice is back the sizing die off until it only sizes a small portion of the neck. Generally this also touches the diameter.
One thing to make certain of is that the necks are not too long and being pinched in the chamber. It is entirely possible to have too long of a neck, and still have correct overall length.
Something else to be careful of is correct information when asking for help. In your first post, you stated having the same problem with both Sig and LC brass. Above you stated no problem with LC brass. It seems simple, but can change opinions of the case. Having strange problem, and the only difference is brand or lot of brass. Points more to the brass. So it’s an important piece of the puzzle.