After lots of reading on here I decided to spin up a BRA based on @Alex Wheeler #1 JGS. It is my first time with an Ackley and I'm only "a few" barrels into doing my own versus the 10's of thousands you guys have all probably done over the years so looking for some advice on if I've gone horribly offtrack somewhere or its just a load issue...
Since it was my first time messing with an Ackley of any type I wasn't super confident about spacing off a 6br guage. So I had manson make me a go guage and le wilson make me a case gauge just to be able to double check everything.
Here are some of the details (and please ask for more if needed):
Spaced it off the Manson go gauge and cut a little deeper than intended (still a rookie) but its not absurdly deep. Measured using depth mic+go as well as shims behind go on borden action. Measures to .003 and will very hard close on .003 shim but no way on .004.
No turn reamer but skim turned necks (on unfired BR brass) are .2670 loaded and .2715 after fire form - so I don't think there is a neck clearance issue.
This is where I get a little concerned with the measurments...
Unfired BR brass will hard close on .011 worth of shim which says there is a fair bit of space in there, versus a tight fit at the neck shoulder junction. However, this isn't outside my experience on how short unfired factory fresh brass can be, so I decided to load the brand new BR cases with a .010 jam into the lands and go for it.
Looking around a bit it looks like folks talk about as much as 29.5gr of H4895 behind 105's as their fire forming load. I decided to be more conservative and started at 28.5 just in case. 10 rounds in was seeing ejector marks on the brass which I was surprised about and then it pierced a primer. Sheesh I thought - thats unexpected. Pulled bullets and loaded up 30 more at 27.5gr and 28.0 grain. Just in case, double checked firing pin protrusion (.058) which is normal AFAIK.
Went back out and fired the 28 grains with no issues but still ejector shine (running 2825 over a chrono) and then the 27.5's and whack, pierced another primer and ruined my trigger in the process, grumble grumble.
Its hard to believe that running 2 grains under what others use for fire forming and 3 grains under a "common" load in the BRA formed should be piercing primers. This is a brand new lot of H4895 so no experience if its hot or not, just what you see above. Primers are CCI 450's that I'm using in a 6 creed without issue, so I'm hesitant to blame the primers as being soft.
Looking for suggestions on if this is really just a load issue and I need to run even less like 26 grains for forming? But I can't imagine running anywhere close to 30.5 (just a commonly used amount) if the unformed cases are showing pressure this soon. Could the headspace or something about the chamber be off/problematic?
Any advice appreciated!

Since it was my first time messing with an Ackley of any type I wasn't super confident about spacing off a 6br guage. So I had manson make me a go guage and le wilson make me a case gauge just to be able to double check everything.
Here are some of the details (and please ask for more if needed):
Spaced it off the Manson go gauge and cut a little deeper than intended (still a rookie) but its not absurdly deep. Measured using depth mic+go as well as shims behind go on borden action. Measures to .003 and will very hard close on .003 shim but no way on .004.
No turn reamer but skim turned necks (on unfired BR brass) are .2670 loaded and .2715 after fire form - so I don't think there is a neck clearance issue.
This is where I get a little concerned with the measurments...
Unfired BR brass will hard close on .011 worth of shim which says there is a fair bit of space in there, versus a tight fit at the neck shoulder junction. However, this isn't outside my experience on how short unfired factory fresh brass can be, so I decided to load the brand new BR cases with a .010 jam into the lands and go for it.
Looking around a bit it looks like folks talk about as much as 29.5gr of H4895 behind 105's as their fire forming load. I decided to be more conservative and started at 28.5 just in case. 10 rounds in was seeing ejector marks on the brass which I was surprised about and then it pierced a primer. Sheesh I thought - thats unexpected. Pulled bullets and loaded up 30 more at 27.5gr and 28.0 grain. Just in case, double checked firing pin protrusion (.058) which is normal AFAIK.
Went back out and fired the 28 grains with no issues but still ejector shine (running 2825 over a chrono) and then the 27.5's and whack, pierced another primer and ruined my trigger in the process, grumble grumble.
Its hard to believe that running 2 grains under what others use for fire forming and 3 grains under a "common" load in the BRA formed should be piercing primers. This is a brand new lot of H4895 so no experience if its hot or not, just what you see above. Primers are CCI 450's that I'm using in a 6 creed without issue, so I'm hesitant to blame the primers as being soft.
Looking for suggestions on if this is really just a load issue and I need to run even less like 26 grains for forming? But I can't imagine running anywhere close to 30.5 (just a commonly used amount) if the unformed cases are showing pressure this soon. Could the headspace or something about the chamber be off/problematic?
Any advice appreciated!

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