Guys,
I checked the bullet length that's stored in the stability calculator; some of those numbers are old.
It has a length of 1.290" for the 105 Hybrid. We've been measuring recent lots to be more like 1.256" long.
Length is an important parameter for stability. Changing this input to the more accurate number of 1.256" shows that a 1:8" twist will make a stability factor of 1.48 in standard atmospheric conditions, which means that in most 'summer match' shooting conditions and locations, the SG will be comfortably above 1.5 most of the time. Winter conditions would put the SG further below 1.5 and cause more severe stability and BC depression..
I'm always harping on users of software to check and double check inputs, and I made the mistake myself
I guess the lesson is to consider the default values for bullet length to be approximate when using the stability calculator, best thing is to measure lengths of your actual bullets to get more accurate numbers. We'll (Berger) look at updating the numbers that are stored as well.
Regarding your bad experiences with 1:7" and 1:7.5" twist, I wouldn't blame it on the twist rate. There's no reason why an inch faster twist would cause the problems you were seeing. What could cause those problems is copper build up which would be more of an issue with the long bearing surface bullets you would be shooting out of faster twist barrels. Some barrels build copper more or less than others for reasons I don't understand but I don't see how twist rate could make a barrel foul and build pressure worse. Poor finish maybe, but you could have that in any twist rate.
I've got fast twist (1:6") barrels we use in the lab for testing long monolithic bullets in 6mm and 6.5mm. These barrels are not noticeably less accurate than the 1:8" or 1:10"s when using quality bullets. Granted we don't typically shoot long strings with them in match conditions but if inherent accuracy is the question, there's not a problem. Fouling is another issue.
In general, high performance bullets for long range shooting are growing in length because longer heavier bullets have higher BC's. To get the most out of these long bullets, twist rates have to evolve and get faster as well. We've also learned that BC can be compromised if you don't get a stability factor of at least 1.5, so that's another factor driving twist rates to the faster side. We can't get stuck in the mentality of 'whats always worked', because things are changing. Palma shooting is another example that's seen it's bullets evolve, and with that evolution the twist rates have moved from 1:13" to 1:12" to get max performance out of the longer higher BC bullets.
There are countless other examples; Nosler Long Range Accubonds, Barnes LRX BT's, all these are longer bullets which won't fully stabilize in conventional twists anymore. Rifle makers need to recognize these changes and adapt or they'll be depressing the performance of rifles with twist rates that are too slow to stabilize the highest performance bullets.
In the case of the 105 Hybrid though, we agree the 1:8" is sufficient in most summer match conditions.
-Bryan